Do-it-yourself polycarbonate canopies for a private house: photo of modern hanging structures. Making a canopy from polycarbonate attached to the house, photo instructions Cover the canopy with polycarbonate

The presence of canopies on personal plots indicates not only good taste owners, but also about their desire to improve the comfort of rest and living. with your own hands it looks very original, gives the space an exclusive look, lasts a long time, can be used to create closed areas for various purposes. The emergence of polycarbonate among building materials has made it possible to create original designs with minimal loss of time and money, while the actual performance indicators are far superior to previously used materials.

There are two ways to carry out construction work:

1. Installation of a polycarbonate canopy can be done with the involvement of specialized construction companies. Advantages: Proper quality and speed of installation is guaranteed. Professional specialists assist in the design and calculations, give advice on the best option for a canopy, taking into account physical characteristics soil, architectural features buildings and climatic zone of residence. The disadvantage is that all services must be paid for, in some cases the price may be equal to the cost of materials for the manufacture of canopies. The technology can be seen in the video below.
2. On one's own. If you have a little construction and installation experience, you can perform work without the involvement of third-party performers. Advantages - the total estimated cost of construction is significantly reduced. Disadvantages - you need to have free time and have certain knowledge of how to build yourself.

Physical and performance characteristics of polycarbonate

The use of modern equipment and innovative additives allows you to create a material with unique properties.

1. The light transmission of transparent polycarbonate reaches 90%. The value may vary depending on the presence of mineral dyes of various shades. Greater transparency saves money electrical energy for lighting. Canopies can be used to arrange flower beds, greenhouses, etc. The development of plants under canopies is no different from the development in open areas.

Light transmission of polycarbonate 90%

2. High performance mechanical strength. The material is plastic, which allows it to absorb sharp dynamic loads without cracking. It does not have the effect of residual deformation, after removing the load, it completely restores the linear dimensions and geometric shape.

3. Excellent mechanical strength in relation to specific gravity. Polycarbonate has special stiffening ribs, which increases bending resistance. In terms of impact resistance, it is an order of magnitude higher than that of glass. It can be standard one- or two-chamber, reinforced, four-chamber.

Single chamber polycarbonate sheet
Double chamber polycarbonate sheet
Four-chamber polycarbonate sheet

4. Low specific gravity makes it possible to achieve significant savings on foundations and load-bearing structures.

5. Innovative additives make it immune to harsh UV radiation. The strength of intermolecular bonds remains unchanged throughout the entire period of operation - no microcracks appear, the values ​​of strength and stability do not deteriorate.

6. High plasticity allows the use of materials at temperatures up to -50°C, strength indicators do not deteriorate at temperatures up to +115°C.

7. A wide range of thicknesses, board sizes and colors. It gives designers the opportunity to correctly implement their most daring projects.

8. Service life exceeds 25 years. Polycarbonate has excellent technological characteristics, it is easily cut and processed with ordinary tools. During use, the amount of unproductive waste is minimized.
Using polycarbonate, you can make the following canopies:

1. Visor over a balcony, a loggia or entrance doors. Excludes hit precipitation, reliably protects from wind and direct sunshine.
2. Carport for one or more cars. Due to the use of a canopy, you can refuse to build a capital garage, the car is protected from rust, the interior trim does not burn out.
3. Canopy for patio or outdoor gazebo. The comfort of rest increases, the labor costs for maintaining cleanliness in the building are reduced.
4. Canopy over the pool. The time for taking water procedures is increasing.

Canopy over balcony Carport for multiple cars Patio carport Pool carport

The length of the panels is 6 and 12 m. A special aluminum profile is used to connect individual panels to each other, standard length 6 meters. The profile can be one-piece (panels are inserted into the technological grooves on both sides) or detachable. Detachable has a universal purpose, can be used on various types structures. It consists of the upper and lower clamping parts, pulled together by special screws. It is used on panels of various thicknesses, it is possible to manually adjust the compression force. If the panels for some reason have reduced the thickness, then the profile can be screwed tighter and the leaks in the joints can be eliminated.

The ends must be closed with an end profile; before closing, the cells are sealed with silicone. This prevents micro-organisms, moss and mold from growing in the cavities. These micro-organisms significantly worsen appearance structures. In some cases, they may provide Negative influence on the amount of transmitted light, which is one of the disadvantages of polycarbonate canopies.

Canopy uncovered with a profile
End profile for polycarbonate

For fixing polycarbonate sheets to metal or wooden frames special self-tapping screws with rubber gaskets are used. How to make a canopy is shown in the video. The heads of self-tapping screws can be covered with decorative hats. The supporting frame for the canopy can be made of square and round pipes, angles, I-beams, channels or wooden beams, the dimensions are selected taking into account the maximum loads, area and type of the canopy roof.
Which is better - polycarbonate or corrugated board for a canopy There is no single answer. The corrugated board is made of sheet steel, can withstand increased loads. But polycarbonate has universal application, installation of a canopy made of polycarbonate is more cost-effective.
Stages of designing canopies Draft design You need to start building canopies with your own hands by drawing up a draft design load-bearing structures. To do this, one should have theoretical knowledge on the calculation of the maximum loads in the nodes of the structure, calculate each element for bending and compression. The maximum wind and snow loads are taken into account, the types of roof and the angle of inclination of the slopes are determined.
Types of truss system canopies Depending on the engineering features and specific operating conditions canopy can be:

1. Single inclined. The angle of inclination of the slope is not less than 12 °, the structures are used for the construction of small structures, the simplest canopy. Model #3
2. Dome. Round or elongated. Can withstand significant snow loads, has an original design look. During the manufacture of the frame, all dimensions must be accurately maintained; according to the design, it refers to difficult options. Model No. 6
3. arched. The length is selected individually, used to cover a small height. Model No. 4
4. Gable. Universal purpose, structures are used for the construction of large-sized canopies. Model #2

After determining the types of roof, you need to start designing foundations
Foundation types The light weight of the structures allows the use of the simplest and cheapest foundations. Due to this, construction time is significantly reduced and their cost is reduced. Taking into account the physical characteristics of soils and the possible load for sheds, the following foundations can be used:

Screw pile. Metal piles are screwed into the ground according to the plan of the pile field (watch the video). Depth and diameter are selected individually. The ends of the piles are aligned horizontally, metal platforms are welded to them for attaching the vertical supports of the canopies. Advantage - you can completely prepare the foundations within one day, they are used in any climatic zones and on any soil, including marshy ones. They have positive user reviews. It is not necessary to make grillages for awnings.

Greenhouse on screw piles

Columnar. Depth of occurrence is approximately 60 cm, it is poured to compensate for the forces of swelling sand cushion. The dimensions along the perimeter are not more than 40 × 40 cm. They can be made of concrete (reinforced or unreinforced), cement blocks or ready-made factory structures. Advantages - the lowest cost, there is no need to level the site. Production time, taking into account the hardening of concrete, is no more than 14 days.

Bearing support with occurrence in the ground 60cm

Shallow-depth tape. They are used for large heavy structures, they allow you to put side walls for canopies to protect against wind, snow and rain. In terms of cost, they belong to the expensive category, the production time is at least three weeks.

shallow foundation

The choice of foundation can have a significant impact on the cost of the structure, the decision should take into account maximum amount factors.
Bearing vertical supports Made from round and square pipes, long products or wooden beams. With their help, you can build a wooden canopy. They are installed on foundations, serve to fix the rafter system of the canopy. During manufacture, height and possible forces are taken into account. The distance between trusses and supports must take into account the total area of ​​​​the canopy.
Assembly and installation technology of the structure The assembly of the structure begins with the installation of vertical supports on finished foundations. During the pouring of concrete, anchor bolts are installed in them, the distance between them must correspond to the distance between the holes in the lower platform of the supports. For each pore, the vertical position is constantly monitored, the deviation of the vertices in any direction is prohibited. The distance between the supports corresponds to the length of the roof elements. The assembly can be carried out by welded seams (non-collapsible version) or with the help of hardware (collapsible version). A do-it-yourself collapsible canopy made of polycarbonate allows, if necessary, to dismantle the structure and install it in a new place. After dismantling, all structures retain their original performance and are ready for re-installation without prior preparation.

Rack concreting
Rack mounting anchor bolts
Arch fastening

If the canopy is made on industrial enterprise, then it has working drawings for installation, each part is numbered, its position in the assembly and the method of fixation are indicated. Self-manufacturing metal structures canopy requires care and compliance with existing industry requirements, building codes and rules.

The elements of the canopy after installation are checked for compliance with the position, the assembly steps provide for the gradual fastening of structures. When deformations occur, the cause is found out and eliminated. Before screwing the polycarbonate onto the canopy, stability tests should be performed. During testing, the structures are loaded with forces that are twice the calculated ones. Due to this, a safety factor is achieved, a long-term and safe operation canopy.
How to fix polycarbonate to the metal frame of the canopy Sheets are cut with an eclectic jigsaw, a grinder with a thin cutting disc or mounting knife. The specific tool is selected depending on the thickness of the material. The installation of polycarbonate begins from one of the sides, only after the previous sheet is completely fixed, the fixing of the next one can begin. For fastening, special self-tapping screws with rubber washers are used. The washers seal the coating, compensate for the difference in changes in the linear dimensions of materials due to thermal expansion, and prevent the appearance of microcracks. Tighten the screws carefully, do not damage the surfaces. If there is a desire, then the heads of the self-tapping screws can be covered with decorative caps.

Voids from the ends of polycarbonate sheets must be sealed. Otherwise, in a few years, mosses and mold will begin to grow in them, not only the appearance will deteriorate, but also the performance. During the fastening of sheets, attention should be paid to the front and back sides. Laying polycarbonate on the canopy is carried out only on the front side, it has special protection against harmful effects ultraviolet rays, the correct laying is indicated on the packaging of each sheet. During production, it is covered with a protective plastic wrap with instructions and drawings. It is recommended to remove it before installing the sheet on seat. Otherwise, the screws will hold the film, in these places it will not peel off, but will tear. There will be pieces that are very difficult to remove. In addition, the protective film is much easier to remove when the sheet is on the ground. If it is installed on a canopy, then the work is much more complicated.
Practical Tips

1. It is strictly forbidden to bend the polycarbonate sheet across the honeycombs. Follow this rule not only during the installation of the canopy, but also during the transportation or storage of materials.
2. No need to specifically drill holes for self-tapping screws, this operation is performed simultaneously on the sheet and frame.
3. During design, always consider the safety factor. Do not use the thinnest sheets. As practice shows, premature repairs are much more expensive than the purchase of durable polycarbonate.
4. Don't work alone. This is not only difficult and dangerous, but also has a negative impact on the quality of the installation.
5. Strictly follow the safety rules, do not rush, work carefully. Take special care when working with power tools.

Compliance with the recommended rules ensures that the installation will be carried out taking into account building codes, the canopy will be reliable and serve for a long period of time.
Video instructions for installing a do-it-yourself polycarbonate canopy

Sheds made of polycarbonate - street structures, universal for household purposes. The material is light, flexible, translucent in a large range of colors, convenient format, presented in different thicknesses, which allows you to design canopies of simple and complex curvilinear shapes. The buildings look light, elegant, do not overload the landscape, fit into any stylistic solution of the architectural ensemble on the site.

In the article we will give step-by-step instructions on how to make a polycarbonate canopy with your own hands, how to choose the right shape, calculate and design the structure.

What you need to know about polycarbonate awnings - general criteria

The manufacture of polycarbonate canopies has become popular due to the ease of installation, the practicality of the material, and the aesthetics of buildings. There are:

• independent, detached - canopies over the pool, greenhouses, parking for a car, gazebos, outbuildings for various purposes;
• attached to the building: bathhouse, garage - verandas, terraces, canopies over the porch and gate;
• mobile - easily move around the site, usually over barbecues and small gazebos.

Sheds attached to a polycarbonate house, photo of large curved outbuildings

These structures are simple rectangular or complex, curvilinear in shape, sometimes two-story, for example, above a garage or a summer kitchen. open and closed type, for this side walls glazed, sewn up with panels, a beautiful lattice, clapboard, blockhouse or closed with thick curtains.

Indoor canopy made of polycarbonate

Polycarbonate support canopy attached to the house, photo of a curved roof

Sheds are supporting vertical pillars and a roof. The frame is made of wood, metal, less often of concrete, stone, brick.

Typical drawing of a free-standing polycarbonate canopy

Wooden sheds with polycarbonate roofing

Making canopies and canopies from polycarbonate on a wooden base is the most budgetary and easiest way to independently make a small architectural form on the site. Work does not require professional equipment, enough household hand tool. To build a wooden canopy made of polycarbonate with your own hands, glued and profiled timber 100 * 100 or 150 * 150 mm, rounded log ∅150-200 mm, tree trunks, strapping and Mauerlat are made of the same material. For the truss system of outbuildings, according to SNiP, a 40 * 100 mm edged board is required.

Sketch wooden canopy polycarbonate

The main disadvantages are combustibility, poor moisture resistance as a result - rotting, fungal infections, loss of strength, aesthetics. Rodents, small bugs can cause significant damage to the bearing elements. Wooden canopies and canopies made of polycarbonate must be treated with fire-resistant compounds, an antiseptic, and a durable finish. protective layer from oil or varnish.

A polycarbonate canopy attached to the house, in the photo there is a building with a sloping roof

metal awnings

Before you make a canopy of polycarbonate on a metal frame, you should choose the type of building:

• Welded from profiled or round pipe- the most popular polycarbonate canopies. For vertical racks, pipes ∅50-150 mm are used, depending on the size of the building, for strapping - a profile with a rib of 40-80 mm, for a farm -25-50 mm.
• Forged - beautiful, elegant, but quite costly from a financial point of view. On the construction market, you can buy stamped forged parts and create your own exclusive product.
• Prefabricated aluminum.

A canopy to the house made of polycarbonate, in the photo is a hanging forged cantilever visor

For polycarbonate canopies up to 5 m, a profile with a wall thickness of 2 mm, a cross section of 40 * 20 mm is used; for buildings over 5.5 m, a roll of 3 * 40 * 40 or 2 * 30 * 60 mm is required.

An example of how to make a polycarbonate canopy with your own hands, drawings of an arched structure

An iron canopy will last for decades, although its main enemy is corrosion. It is necessary to clean the parts with a stiff brush from rust, scale, oil stains, go over the entire surface with an abrasive, then rinse with a solvent. Then cover with primer, paint, better hammer paint, it copes well with chemical-biological and mechanical stresses.

Sketch of a suspended polycarbonate canopy over the entrance

Brick, stone and concrete

Brick, concrete, stone sheds made of polycarbonate in the yard look impressive, but light, not bulky, thanks to the translucency of polycarbonate. They do not require maintenance during operation, they are fire resistant, they tolerate harmful atmospheric influences, physical and mechanical influences well, although they involve significant temporary and financial expenses. If sheds made of other materials can be dismantled, moved, then such structures are stationary, their dismantling is impossible.

Roof

Sheds made of polycarbonate, photos of interesting ideas are presented in the gallery, there are also quite a lot of pictures and projects on the network, there are single and double slope, arched, cascading, cone, domed, wavy are less common.

Typical options for polycarbonate awnings

Making the base is not difficult, it is enough to take into account wind and snow loads in the region, but the truss system requires serious calculations.

Farm classification:

• According to the characteristic outlines of the contour - polygonal, triangular, broken parallel belts.
• According to the type of lattice - rhombic, triangular, semi-diagonal, oblique.
• According to the method of support - cantilever, beam, arched, beam-cantilever.

Cascade cantilever canopy made of polycarbonate

The simplest option is shed canopy polycarbonate, optimal angle roof slope 22-30 o. Rafters are made of wood or it is a truss - a horizontal, curved or triangular frame with supporting braces, racks at an angle inside the main structure.

Scheme for a shed building

To create a project you need:

• The scheme of the canopy with the type of roof, the type of lower and upper belts depends on this.
• Drawings of polycarbonate canopies should include the dimensions of the building, since the load varies in direct proportion to the size. It is important to determine the upper and lower points of the slope, the smaller the slope, the more snow will accumulate on the roof.
• Consider the size of the panels, the distance between the rafters depends on this so that the edge does not fall into the void.
• Wind and snow load in the region can be found in special tables.

Double slope polycarbonate canopy - a project with forged elements

Farms are calculated according to the SNiP regulations in section 2.01.07-85, it is difficult for independent calculations, engineering education is required, as well as special software. To avoid errors, it is recommended to use online calculator either take finished project. Loads and impacts are specified in the SNiP standards in part 2.01.07-85, the rules for the manufacture of metal structures - P-23-81 SNiP.

Arched canopies made of polycarbonate, in the photo sketches for small buildings

In order not to get confused in complex calculations, use the recommendations:

• With a slope of 22-30 o in a building 6-12 m wide, the height and length of the triangular truss should have a ratio of 1: 5;
• If the slope is 15-22 o, the dimensions are in a ratio of 1: 5, but the braces should be low-descent, it is necessary even number belts, optimally - 8.
• A smaller slope is appropriate for large industrial buildings, engineering calculations are needed here, the length and height of the run should be in a ratio of 1:7, 1:9.

Simple diagrams of how to make polycarbonate rafters for a canopy

Calculation of a canopy made of polycarbonate from a profile pipe

We take a canopy as a basis, the size is 6000 * 4000 mm, this ergonomic solution: a comfortable gazebo or covered parking for a car.

Standard dimensions of polycarbonate in width and length:

• cast 2.050 * 2, 3, 6.12 m;
• cellular 2.100 * 3.6.12 m.

For private buildings, a sheet thickness of 6-12 mm is suitable.

Polycarbonate performance table

Farms must be placed under each edge and in the middle of the sheets, so the distance between them will be 1 m.

For racks, take a pipe ∅80-100 mm, step - 2.0 m along the long side of the canopy. For the roof:

• the main elements are a profile pipe 30 * 30 mm, the length of the lower ones is 3.1 m, we recall the Pythagorean theorem: the square of the hypotenuse is equal to the sum of the squares of the legs, we calculate the length of the upper ones, in our case - 3.9 m;
• inclined spacers - profile pipe 20 * 20 mm, location - at an angle of 25 °.

We will install perpendicular jumpers every 0.5 m from each other.

Standard scheme of a small farm

Step-by-step instructions on how to build a canopy for a polycarbonate house yourself

To weld metal canopies for polycarbonate cottages, a number of conditions must be met:

• details as well load-bearing elements should not be cracked.
• The roughness of the butt end of the support rib is determined by GOST 2789-73 - Ra £12.5 µm.
• It is unacceptable to use steel with an internal layer and coarse slag inclusions for the lower chord of the truss.
• According to GOST 14771-76, connections are best made by mechanical type welding, in carbon dioxide or its mixture with argon.
• According to GOST 2246-70 and 26271-84, it is recommended to use welding wire PP-AN-8.
• To fasten the rafters to the rafter elements and vertical columns, class 5.8 bolts are used according to paragraph 7798-70 GOST.

Drawing of an asymmetric arched canopy

Practical construction

We mark out a place for the pillars, dig holes, 700 mm deep, make a pillow of 100 mm sandstone, 100 mm crushed stone, ram. At the bottom we pour 100-200 mm of concrete into it, install a pillar, insert it with force, in a circular motion, so that it goes deep. We fill the pit with concrete, check the vertical along the plumb line, correct it if necessary, and also strengthen it with supporting slopes.

How to fix vertical supports

When the solution is completely up, we connect the pillars along the heads, check the geometry, the diagonals must be equal.

Farms are best cooked on the ground, according to the chosen scheme, the most common ones are shown in the photo above. The finished parts are lifted, distributed evenly over the strapping, in our case, every meter. The attachment points of the longitudinal slats and rafters are made using steel scarves, as well as welding or bolting.

The next stage is the crate (perpendicular runs), from a pipe 20 * 40 mm, with a step of 400-600 mm, sheets will be attached to it. The finished metal structure is cleaned, then painted.

Runs will strengthen the frame, this will more securely fix the polycarbonate

Watch video tips on how to properly attach a polycarbonate canopy to the house, this will help you avoid global mistakes when building with your own hands.

How to work with polycarbonate

Cut polycarbonate better circular saw equipped with carbide disc with undivided fine teeth. Holes should be made with a drill with a drill for metal, between the stiffeners. At the upper ends of the honeycomb panels, strips and self-adhesive tape for sealing should be installed, the lower ones cannot be closed.

There are 2 ways in total:

• Thermal washers - holes are made 2 mm larger than the fastening leg, the part should fit tightly until it clicks. The length of the washer is equal to the thickness of the polycarbonate, it is necessarily equipped with an elastic band that seals the connection, which prevents precipitation and dust from getting inside. Such fastening is called point, the washer tightly holds the polycarbonate and prevents its deformation when heated.

How to fix polycarbonate on a canopy with a thermal washer

• A special profile is a bar with grooves on both sides, into which polycarbonate is inserted. The method is preferable if the sheets have to be joined. The edges are screwed with thermal washers. Profiles are provided for different connections: corner, docking, one-piece, wall, detachable and special for docking, if you need to change the configuration of the roof.

Photo instruction on how to attach polycarbonate to the metal frame of the canopy using a profile

There is also a wet method, the panels are attached to the putty, but if you make a canopy with your own hands, then it is better to limit yourself to the 2 previous tips.

Types of fastening polycarbonate to the crate

Reading time ≈ 13 minutes

In our time, it is difficult to imagine a cottage or yard without various structures other than a house or a cottage. Lovely gazebos, practical carports and much more can be found in the yard. Most often, polycarbonate is chosen for such purposes. And how to make a canopy of polycarbonate with your own hands, let's talk further. Because buying a finished product is often quite expensive, and does not always meet your requirements.

Polycarbonate canopy

Polycarbonate, what is it?

Polycarbonate is a polymer plastic and is widely used today in the construction industry. It is highly durable and light weight. The material has become an excellent alternative to PVC panels. Polycarbonate sheets are produced by extrusion from polycarbonate granules.

Polycarbonate sheets

There are two types of polycarbonate sheets.

• Cellular.

Impact-resistant panels that are transparent or matte. They have two balls or more, which are connected by internal stiffeners that are oriented to the length of the sheet. Between the ribs is air, which provides high performance thermal insulation. Thanks to the stiffening ribs, strength is increased, but at the same time, the lightness of the material is maintained. Despite being rigid, the sheets can be cold-bent. So it is often used in structures that have complex geometry.

• Monolithic.

Such panels are optically transparent. The construction is solid and impact resistant. There are no voids inside.

Polycarbonate boards have many advantages that explain its high popularity and prevalence.

1. Transparency allows enough light to pass through. But at the same time, it does not pass ultraviolet, which has a negative effect.
2. Good flexibility allows you to create different shapes.
3. High impact resistance.
4. Light weight, which allows not to burden massive structures.
5. Polycarbonate is non-flammable, so there is no possibility of fire.
6. The constructed structures have a beautiful aesthetic appearance.
7. Keeps heat inside the entire structure due to the special design.
8. Due to the presence of a variety of colors, you can choose what suits you best in a particular case.
9. It is easy to work with it, because it does not require special devices and tools. You can cut the sheets with a regular clerical knife. Attach to the overall structure easily with self-tapping screws.

But, despite such qualities, polycarbonate has some disadvantages, like any other material. They can be encountered both during construction and after - in the process of using a hinged structure. Namely:

1. After some time, the sheets may crack. In this case, it will be necessary to replace the damaged sections.
2. The destruction of polycarbonate can be caused by violations of the rules for mounting and fastening sheets.
3. In the event of errors in frame design, the weight of snow can damage thin sheets of material. In other words, they simply cannot support the total weight of the snow cover.

As you can see, the advantages outweigh the disadvantages. So the formation of hinged structures made of polycarbonate is fully justified. But do not rush into the pool with your head. Before you build a polycarbonate canopy, you need to think and design everything well. It is important to choose the right size not only, but also to create a sketch.

The use of polycarbonate canopies and their varieties

To date, the use of polycarbonate is very wide. Sheds made of this material can be found not only in the private sector, but also in the center of a big city. These structures serve different purposes. After all, they protect from bad weather and sunlight:

• car parking;
• Summer shower;
• outdoor swimming pool;
• barbecue and barbecue;
• places for rest;
• playgrounds;
• gates and gates;
• outlets;
• open summer areas and terraces of cafes and restaurants.

Most often, a polycarbonate canopy is used not in white transparent, but in color. This is due to the fact that such polycarbonate has a very low level of light transmission. Its use to create canopies helps to keep them slightly cool and shaded, as the material prevents excessive heating under the roof.

In addition to wide application, there are many varieties of canopy configurations:

• straight inclined;
• straight straight;
• curved or concave straight lines;
• single-sided and double-sided;
• domed;
• arched;
• wavy;
• multifaceted;
• pyramidal.

A correctly made calculation will help you personally create masterpieces of the most incredible form in your country house. And it does not need to resort to the help of a team of builders.

Video: polycarbonate canopy

Material selection and preparatory work

Before construction, you must clearly understand why you are building a canopy and what functions it should perform. Therefore, when calculating, it is necessary first of all to take into account several facts that will help to make the correct calculations:

• functional task of the canopy;
• design of structures that are around the future canopy;
• dimensions of the object to be covered with a canopy;
• location of the structure;
• dimensions and technical specifications panels;
• wind strength in a given region, what maximum mark has been reached.

All these parameters are important for design, since not only the beauty of the structure, but also its strength and functionality will depend on it.

If you decide to make a canopy, then you need to decide on the sheets for installation. Therefore, you immediately choose the color of the polycarbonate sheets and their thickness in order to make blanks. The thickness of the sheets of the honeycomb version can be in the range of 4-12 mm. The standard size of a polycarbonate sheet is 2.1 m wide, six or twelve meters long. For a conventional canopy, a thickness of 4 to 8 mm is sufficient. The use of sheets of 10 and 12 mm is recommended in those regions where there is an increased level of snow cover and strong winds.

If desired, you can cut the sheets in accordance with the required dimensions (depending on the parameters of the future structure). And to minimize the waste of materials, optimize the dimensions of the canopy itself to the dimensions of the plastic plates. Therefore, the length of the canopy must be a multiple of the width of the sheet. So the length could be:

• 2.1 m;
• 4.2 m;
• 6.3 m;
• 8.4 m;
• 10.5m and so on.

The width can be a multiple of 2, 3, 4, 6, 12 m and beyond. This will be the most rational construction.

Polycarbonate sheets of various thicknesses

How to choose the right sheet thickness?

It is necessary to be guided by the principle - the overall design must withstand the amount of snow that falls in the winter. It is worth noting that for the most part this will depend on how reliably the frame of the structure is made, and not on the quality of the material itself. So with the right calculation, you can mount even the thinnest polycarbonate sheets. In addition, such use at times will save you the construction budget.

Selecting design options with drawings

After choosing the thickness of the material, you need to choose correct dimensions future canopy. To do this, you can go three ways.

In the case of creating a canopy under which the car will stand, you need to add at least 30 cm to its dimensions in all directions. As for the height, it must be at least 10 cm higher than the car itself. This is necessary for proper ventilation.

Canopy over the car

• Porch of the house.

When making a canopy over the porch of the house, you need to add 30 cm to the left and right of the entrance door. This way you keep the floor dry when it rains and the person doesn't get wet when they enter.

• Canopy over the pool.

After measuring the dimensions of the pool, make each parameter 30 cm longer.

Canopy over the pool

In any case, the height of the canopy should be no less than the average height of a man - 180 cm. So the canopy will not create inconvenience for the passage of people and other movements.

After determining the dimensions, you need to draw a drawing. Following it, it will be much easier for you to carry out construction. In addition, he will help to do everything right, without forgetting anything. A properly created drawing should include some basic information:

1. basic design parameters (width, height, length);
2. roof, what shape it will have;
3. the material that must be used to create the supporting elements and the frame itself;
4. the required number of all fasteners and accessories for the installation of polycarbonate sheets;
5. materials and parameters of the site, which is under a canopy.

The canopy itself is in most cases formed in the form of an arch on the front side. In this case, the bending radius of the honeycomb polycarbonate sheet must be the same as the height of the entire extension.

Canopy over arched porch

When you have already prepared a canopy scheme, you can begin to calculate the amount of material that is needed for construction. For example, you need to build a canopy over the porch of a house that does not have arched elements. The front door is 80 cm wide.

Polycarbonate canopy drawing

Experts suggest using the following formula: the width of the structure is H \u003d 30 (left margin) + 30 (right margin) + 80 (door width) \u003d 140 cm.

Let's assume that from the wall of the house to the edge of the first step of the porch, the distance is 1 m. The canopy should also be 1 m long.

It is good to use a profile pipe as a frame for a canopy square shape. It is better to choose a cross section of 0.25 x 0.25 cm. Three segments of 1 m long are enough, which are interconnected transversely at the edge, which will support the polycarbonate sheets.

Canopy frame

As supporting elements, you can use a steel pipe with a diameter of 32 mm. Enough of two pillars that need to be fixed in the ground. The height should reach the upper edge of the door, but not less than two meters. Do not forget about the additional 0.5 m of the pipe, which will be dug into the ground.

When building with polycarbonate, you need to stock up on the following tools:

• stationery knife for cutting sheets;
• Bulgarian;
• screwdriver for mounting a canopy;
• tape measure for accurate measurement of parameters.

To build a polycarbonate canopy correctly, you must use the appropriate drawings. BUT detailed photos the construction process is shown below.

Construction of a canopy from polycarbonate sheets

The construction itself is actually tied to a variety of factors. Including how the structure will be located relative to the walls. And also has importance roof shape. It is chosen in accordance with the given functions, available finances and desires.

Proper extension of the canopy over the porch in a private house

The design can be made attached to the most private house. To do this, just do the following:

• For support elements, take an ordinary square-shaped steel pipe. Its cross section should be 0.25 x 0.25 cm. Using a grinder, cut the pipe to the desired size. Based on the above formula, you need to cut three pieces of the profile one meter each. And one cut should be 1.4 m long. Plus, you need to take two pipes, the length of which is 2.5 m.

When working with a grinder, do not neglect the safety rules

• Bury two pipes to a depth of half a meter, which will be the support of the canopy. You need to dig near the edge of the first step. It is better to fill the base of the columns with concrete to strengthen the structure. To do this, mix sand, cement and gravel in a ratio of 1: 1: 1 and mix with water. With this solution, fill the holes where the pipes are installed.
• On the wall of the house, stepping up from the door by 20 cm, fix the ends of the sections of the square-shaped profile, the length of which is 3 m. Use metal corners and large self-tapping screws as fasteners. To make it easier and faster to work, use a screwdriver. In addition, it will securely fix the screws. Be prepared for the fact that you may have to work with a puncher if the house is built of brick. In this case, using a perforator, you need to make holes, where the screws are then inserted. But before that, you need to put plastic dowels into the holes. It is important that a couple of segments from the edge rest on the installed poles.
• Next comes the installation of the transverse profile. Its ends also need to be supported on columns of pipes. To connect meter segments perpendicularly, you need to take self-tapping screws and fix them with them metal corners. Following the drawings in the end, you will get a frame that has a slight slope.

Sloped frame

• Take cellular polycarbonate right size from a single piece. Here you need to use a clerical knife. If you cut along the honeycomb, then cutting will be easy. But when cutting transversely, you should work a little. To speed up the process, you can use a jigsaw.
• Using a screwdriver and self-tapping screws, attach the polycarbonate parts to the profile frame. To prevent the sheet from bending and breaking, during installation it is worth laying the sheets so that the honeycombs are parallel to the wall.

Canopy over the porch made of polycarbonate

As you can see, building a canopy from this material is quite simple and fast. This is especially useful in the country to give even more comfort.

Construction of a canopy with arched elements over the pool

Let's talk about the second option, when the canopy is separate from the house. For example, over the pool. How to independently make a polycarbonate canopy with arch elements, we will consider further. There are several nuances here that should be taken into account. After all, the house that serves as a support will not be here.

Therefore, the step-by-step instruction for this case is as follows.

• Initially, you need to install support pillars. The technology of their installation is described in the first variant. Made from the same steel pipe with a diameter of 32 mm. But there is one feature. You need to bury them indented at the corners by 30 cm along the diagonal of the pool, which we carry out in our minds.
• On top of these supporting elements, a frame is installed, which is made of metal profile square shape. It is best to use arched elements. AT this case the best option will become an appeal to the profile construction company. Making it yourself is very difficult.

Frame with arch elements

• Frame ends to create a roof must be welded using welding machine to support pillars. So the design will be more reliable and strong.
• It remains only to lay the polycarbonate sheets one after another. So you need to continue until the entire frame is filled. Sheets must be carefully joined to each other.

Installation of sheets of cellular polycarbonate

The suspended structure above the pool is ready. If you want to make such a canopy over the barbecue, car, recreation area, then you should follow the same principle.

The built polycarbonate canopy is famous for its durability, especially if regular maintenance is carried out. All that needs to be done is to inspect the fasteners in what condition they are. Particular attention should be paid to the cellular polycarbonate sheets themselves so that there are no cracks or other damage. If any are found, minor repairs should be made. It involves the replacement of damaged self-tapping screws or the coating itself (where there are cracks).

In addition, on such a canopy, as on any other structure, dirt, dust, other debris and pollution accumulate over time.

It is forbidden to use such substances, which include:

• ammonia;
• alkalis;
• phenols;
• ethers;
• acids;
• other aggressive substances.

It is also forbidden to use sharp objects that can easily scratch and damage the polycarbonate, as seen in the photo.

Even more interesting features and nuances of the construction of a canopy made of plastic plates of an unusual shape can be seen in the video.

Everyone can build a good polycarbonate canopy with their own hands. This does not require much time or effort. You just need to be patient and, of course, building materials. The cost of construction is not expensive, but will bring many benefits and last a very long time. The main thing is to follow the given instructions and proper care.

Polycarbonate is a modern high-tech material that is increasingly used in construction. It is made by extrusion from polycarbonate granules and is, in fact, a polymer plastic. The popularity is due to the unique properties of the substance: it is transparent, has very high strength and low weight, besides it is plastic and tolerates low temperatures. An excellent replacement for outdated PVC panels.

Types of polycarbonate - material properties

There are two main types of polycarbonate:

• monolithic;
• cellular.

Cellular polycarbonate device - main characteristics

The device of cellular polycarbonate is quite simple, it is a panel consisting of several layers of transparent or matte plastic, firmly connected by vertical stiffeners, which are located in the direction of the material fibers.

Due to the presence of air in the voids between the layers, the panels have excellent thermal insulation. Despite the rigid construction, the sheets are easy to bend even in a cold state, which makes it indispensable in the construction of objects of complex shapes.

Table of dependence of the main parameters and characteristics of cellular polycarbonate.

Monolithic polycarbonate - useful properties

Unlike cellular, monolithic polycarbonate consists of a molded plastic sheet and has a number of useful properties:

• lasting;
• transparent or matte;
• very light;
• absorbs ultraviolet light.

The scope of its application is not limited to construction, this material is successfully used in all areas of industry, including high-tech ones.

Polycarbonate structures - the main advantages

Absolutely all polycarbonate structures, whether it is a carport, a canopy over the entrance, a roof or a cover for a greenhouse, have a number of indisputable advantages:

• excellent appearance (variety of shapes and colors);
• low cost;
• protection from the negative effects of UV radiation;
• the ability of the material to be transparent or matte;
• durability;
• ease of installation and maintenance;

Polycarbonate canopy structures - roof shape

There are a lot of designs of polycarbonate canopies, but they are all divided into groups according to the number of slopes:

• lean-to;
• gable.

It can also be classified according to the shape of the slope:

• straight;
• arched;

If you dig even deeper, then the products differ in the structure of the roof, which can be supported on rafters or a truss, the presence of a crate, and so on.

Polycarbonate canopy over the entrance to the garage

Types of polycarbonate canopies - classification by purpose

Being an excellent alternative to metal and wood, polycarbonate is actively used as a covering for awnings, which have a wide range of applications.

Polycarbonate carport or "Autocanopy"

A polycarbonate carport is a great way to protect your car from external negative factors. The shape of the carport can be anything, for example, arcuate, polygonal, arched or classic rectangular - it all depends on your imagination. Do not forget about environmental friendliness, which is especially important for summer cottages or country houses.

Polycarbonate Pool Canopy - Indoor Pavilion

A polycarbonate canopy for swimming pools has many useful features. It protects people from the bright sun, preventing heat stroke. Creates shade and prevents water from blooming. The water-repellent texture of the panels does not allow drops to linger, allowing them to flow down under their own weight. The covered pond is protected from dirt and leaves.

The solution is more expensive, however, at the end, you get completely different results:

• You can use the swimming pool in winter and summer;
• full protection against dirt and water blooms;
• plenty of shade, much needed on a hot day;
• a rigid construction that is not afraid of even the strongest winds.

Canopy over the porch made of polycarbonate - a roof for the entrance group

To protect the entrance to the house and the adjacent territory (porch or veranda) from bad weather or the scorching sun, a polycarbonate visor is constructed.

The variety of shapes and colors make it possible to most aesthetically fit the canopy into the architectural composition of the building. You can choose from clear or frosted plastic to provide just the right amount of sunlight.

Polycarbonate canopy over front door to the house Polycarbonate canopy on a metal frame above the front door Polycarbonate canopy in the yard

Canopy over a polycarbonate balcony - an alternative to glazing

Installing a polycarbonate canopy over the balcony is an excellent solution if your balcony loses its functionality during the first rain or snowfall, because it is simply impossible to get out on it.

For lovers of greenhouses, a transparent plastic canopy is suitable, which will provide plants sunlight in sufficient quantity.

Such a roof will protect from precipitation and slow down the aging of the balcony, especially if it is made of wood, it will prevent the formation of mold and other fungi, which is extremely important if you use it as a pantry.

A canopy over a polycarbonate terrace is the key to a comfortable stay

What could be better than relaxing in country house on the fresh air. But to scorching sun or the rain did not spoil the pleasant pastime, install a canopy over the polycarbonate terrace, which will not only create shade, but also shelter from bad weather.

Under such a roof, you can organize a summer kitchen and enjoy cooking outdoors.

Polycarbonate gazebo canopy - modern roofing

If you are puzzled and do not know what material to cover the gazebo with, then pay attention to the polycarbonate canopy. The advantages that this material possesses make it the best option for roofing.

You can make a transparent roof or a colored matte one that will create interesting lighting and complement landscape design site. In any case, such a roof will provide complete protection from ultraviolet rays and precipitation, and what else is required from a gazebo canopy?

How to choose polycarbonate for a canopy - which one is better?

Now you know what types of plastic are and how to use them. It remains only to choose polycarbonate for the canopy. Which is better?

For the roof of all the above structures: porches, balconies, terraces, verandas, swimming pools, car parking and other things, cellular polycarbonate is perfect, which will allow you to make a canopy of any shape and color.

The thickness of cellular polycarbonate for a canopy - choose wisely

It is worth paying the most careful attention to the choice of the thickness of the cellular polycarbonate for the canopy, which should be selected based on the type and purpose future design. Key Points here are: crate step, calculation of snow and wind load, bending radius.

For the roof of outdoor structures, do not use the thinnest sheets. There is an opinion that buying a panel of a smaller thickness can save money, but this is not so. The fact is that in this case you will have to use a more frequent crate step, which will lead to additional costs. But buying the thickest panels, trying to maximize the strength and reliability of the structure, is also not worth it. It is necessary to select the thickness of polycarbonate sheets, starting solely from the purpose and features of the structure.

• Honeycomb panels, 4 mm thick, are perfect for the construction of greenhouses, greenhouses, advertising structures.
• 6-8 mm - for wide application, for example, for the construction of canopies, all kinds of canopies, stained-glass windows, various partitions, roofs.
• Sheets 10 mm thick are used for vertical surfaces: noise barriers, skylights;
• 16mm panels withstand heavy loads and are excellent for roofing large areas such as car parking.

Polycarbonate canopy frame
When designing the basis of the structure, it is necessary to take into account the longitudinal (q) and transverse (d) steps of the frame. For longitudinal bearing supports, a step of no more than 700 mm is recommended, for transverse ones it is calculated based on the thickness of the sheet, and for 8-16 mm panels it is no more than a meter. If the thickness of the plastic sheet is less than 8 mm, then the step is up to 700 mm.

Choosing the color of cellular polycarbonate

Along with the thickness, it is important to choose the right color for cellular polycarbonate. The panel can be of various colors and degrees of transparency: turquoise, milky, blue, green, bronze, matte, transparent, etc.

When choosing a color, the main thing to consider is the purpose of the design. For example, turquoise, blue and green panels are ideal for constructing a polycarbonate canopy over a pool, but will be completely unsuitable for building canopies over retail counters, completely distorting the color of products and goods.

Of course, transparent sheets should be used to cover the greenhouse, but they are not suitable for a canopy over a recreation area, since they do not protect from sunlight at all.

Is the quality of cellular polycarbonate important?

The quality of cellular polycarbonate directly depends on the manufacturer. Choosing products famous brands, you can be sure of the reliability and environmental friendliness of products. A solid product has a special layer of UV protection applied to the surface of the sheet. It perfectly protects the material itself and everything under it from the aggressive effects of sunlight.

The amount of secondary raw materials used for the manufacture of sheets is also important, which should not exceed established norms. Companies that value their reputation adhere to strict standards, ensuring a high level of polycarbonate quality.

Consequences of Saving

How to make a polycarbonate canopy with your own hands - video and photo instructions

To make a polycarbonate canopy with your own hands, you should carefully consider the action plan and outline the main steps:

1. Design;
2. Site arrangement;
3. Frame assembly;
4. Panel mounting;

Polycarbonate Canopy Project - Design Stages

Having chosen a place for the product, it is necessary to draw up a project for a polycarbonate canopy:

When designing any structure, the load is calculated, taking into account the effect of external factors (wind, snowfall) on the structure. Based on the results, the material is selected and adjustments are made to the design of the product.

For example, the distance between supports depends on climatic conditions and ranges from 1 to 1.5 m. in large numbers precipitation and, accordingly, large snow loads, this parameter will take the maximum value.

Arrangement of a platform for a canopy

Arrangement of the site begins with marking. In places where the racks of the frame will be located, we dig recesses of 50-150 cm, depending on the height of the canopy, and install embedded parts in them. We put them exactly vertically and fill them with concrete. Subsequently, racks will be screwed to them.

Along the perimeter of the site, it is desirable to lay drainage pipes or make grooves to drain excess water.

On a leveled area, you can lay the final coating. What do you prefer?

Concrete screed

If the soil is not subject to displacement and is sufficiently stable, then a concrete screed with a frame of reinforcement can be made. For this, along the contour of the site, a wooden formwork required height. On top of the sand, in the resulting form, concrete is poured in an even layer of 5 cm, on which, without waiting for solidification, a reinforcing mesh is laid. All this is again filled with a layer of concrete.

The thickness of the concrete screed must be at least 10 cm. If you plan to use a polycarbonate canopy for a car, then it is better to play it safe and increase this value.

The concrete will harden in 2-3 days and it will be possible to remove the formwork. However, the site is currently unusable. In the best case, she needs to settle for a month so that the concrete completely gives up moisture and gains strength - then it can withstand any weight.

paving slabs

If the soil is unstable and prone to swelling, then, perhaps, in a year the concrete screed will crack and become unusable. Therefore, you need to choose a different coating. Could be a great alternative paving slabs, during laying of which a monolithic layer is not formed. Due to this, moisture from the ground evaporates better and the base is not so prone to swelling.

The tile is laid on a bed of compacted sand without any binder mixtures. It is “nailed” with a special rubber mallet and pressed tightly against adjacent flooring elements. After completion of the laying process, they pass over the entire surface with a tamping machine and water the site with water. It is advisable to put a curb stone around the perimeter, which will prevent the coating from spreading.

If the site is large, then boards should be laid that will divide the "cushion" of sand into cells. So it will be possible to compact the substrate more strongly and achieve a flat surface using the same boards as the level.

Instead of tiles, you can use paving stones, clinker bricks or natural stone.

lawn grate

Lawn grill or eco-parking is an option for lovers of eco-friendly clean materials ideally combined with the natural landscape. It is a very rigid plastic grating with many small cells through which grass grows.

The polymer grid evenly distributes the weight throughout the area, so that the lawn will always look well-groomed. Benefits of eco-parking:

• durability (up to 25 years);
• frost resistance;
• drainage;
• does not require maintenance.

However, lawn grate is relatively expensive.

Frame for a canopy made of polycarbonate - we create the basis

The drawing shows that the frame for the polycarbonate canopy is made of load-bearing metal racks with a section of 80 mm and other structural elements with a section of 40 mm.

To the previously installed embedded parts, we fasten the support posts and connect them with horizontal beams along the perimeter and along the width of the roof. Next, we assemble the rest of the structure. In our case, these are arcuate profile pipes that are attached to load-bearing beams with vertical braces.

Why the arched shape? Because leaves, dirt, snow do not accumulate on such canopies. After precipitation, no water remains on the roof. And, of course, the appearance of the arched polycarbonate canopy is quite interesting.

To fasten the frame elements, welding or hardware is used: washers, nuts and bolts. If you bought a prefabricated polycarbonate canopy, then there will already be holes in the racks and pipes of the crate. Otherwise, you will have to make them with a drill.

Installation of a polycarbonate canopy - installation of sheets

The quality of the installation of a polycarbonate canopy depends on its service life and the overall reliability of the structure. Installation of panels is not very difficult and requires only basic building skills. You will need the simplest tools:

• a circular saw.
• screwdriver;
• drill;
• construction knife.

In order not to damage the polycarbonate sheets, cutting is carried out in a protective film. With a panel thickness of up to 8 mm, a construction "clerical" knife is used. In other cases, you can use a circular saw. To avoid damage to the material, cutting discs with fine and unset teeth should be used.

Protective polycarbonate film
The sheet is mounted with a protective side from ultraviolet to the sun. Usually, it is covered with a special film, on which a drawing with installation instructions is applied. After the canopy is covered with polycarbonate, the entire protective film is removed from the panels.

Video: how to properly fix polycarbonate

In the case of an arched structure, like ours, the sheet can only be bent along the channel line. Fastening to the frame is carried out with stainless bolts or self-tapping screws in increments of 30-40 cm. For secure fixation panels, special thermal washers for cellular polycarbonate with a diameter of 30 mm are used. They have a silicone base, thanks to which they perfectly seal the connection.

Taking into account the thermal expansion of the plastic, a hole is drilled at the attachment point with a diameter exceeding the dimensions of the thermal washer or self-tapping screw by 2-3 mm. In order not to damage the material, holes should be drilled between the stiffeners. Then there is a direct fixation of the sheet to the frame. It is important not to pinch the hardware, otherwise, the polycarbonate may burst.

Between themselves, the sheets are fixed with an aluminum or plastic H-shaped profile of a standard size (usually 6 meters). Before starting the connection, a protective film of 50 mm is removed from the ends of the sheet. Then the edge of the panel is inserted into the profile by at least 20 mm, and it is imperative to leave a gap of about 5 mm, since the plastic tends to narrow and expand under the influence of temperature.

The open ends of the panels must be sealed with aluminum tape - solid on top and perforated on the bottom. The solid tape serves to protect the honeycombs from the penetration of moisture, dirt and insects, and the perforated one prevents the penetration of dust and helps to remove condensate.

For more better protection, the joints can be treated with a special sealant that does not contain acrylic.

Following these rules, you can easily make a polycarbonate canopy over the porch with your own hands, and without serious building experience.

Video: do-it-yourself polycarbonate canopy

The video clip shows the process of assembling a canopy with a polycarbonate coating.

Storage and care of polycarbonate

Structures made of polymer plastics are easy to maintain and maintain. For example, to clean a polycarbonate canopy for a summer residence , it is enough to wash it with plain water, even without using any detergents. You can use a sponge or cloth soft tissue. In no case should aggressive cleaning solutions containing alkalis, aldehydes, salts, isopropanol, methanol and others be used. Do not use sharp objects to avoid damage to the UV protection layer.

Polycarbonate storage
The process has a number of features that must be taken into account. Sheets should only be placed vertically. Do not remove the protective film, so as not to damage the surface. It is also worth limiting direct sunlight and rain. During transportation, strong mechanical influences should be avoided.

Conclusion

With the development of science, more and more materials with unique operational properties. Synthetic substances have an indisputable advantage over natural ones:

• cheap;
• have a pleasant appearance;
• durable and unpretentious;

In addition, they are made in accordance with high environmental standards.

Polycarbonate is an excellent replacement for metal or wood. It is strong, reliable, withstands any load well, protects against ultraviolet radiation, is flexible and plastic, and also has excellent anti-corrosion properties. Cellular polycarbonate can be used as thermal insulation material, and the abundance of colors and plasticity allows you to realize the most daring design ideas.