How to make a durable box from plywood. Plywood flight box. DIY photo of wooden boxes

A box for storing various small items and products is considered an indispensable attribute in modern economy. Thanks to this design, everything is in its place without creating clutter. For example, vegetables and fruits should be stored in a ventilated structure where fresh air can easily enter.

Monolithic products without any holes are suitable for tools. Designs with additional doors and a folding mechanism are suitable for various small items.

We offer original options DIY storage boxes. Here you will find out what materials and tools you will need to make these products.

What materials are used to build structures?

Most often, boxes are made of wood and other materials. For instruments, it is better to choose solid pine or maple. Alder or aspen is suitable for products. These tree species are distinguished by their durability and strength. They do not emit resinous secretions and do not dry out over time.

Plywood is suitable for making decorative items. You can place all sorts of little things here. To fix the parts, a special adhesive composition is used.

Master class on creating a box with your own hands

We offer step-by-step instructions on how to make a box at home. For this you will need following tools and materials:

• measuring tape;
• a simple pencil;
• board 25 mm thick;
• wooden edges 15 mm thick;
• thin plywood;
• metal corners;
• nails and screws;
• hacksaw;
• screwdriver;
• metal hinges for opening the lid structure;
• hammer.

First of all, you need to familiarize yourself with the diagrams and drawings of how to make a box. This will allow you to correctly compare the dimensions of the finished product. You should not make too large structures, as they will take up a lot of free space.

When all the components are ready, you can proceed to making a storage system for vegetables and fruits. The process includes several stages:

On the surface of the boards we mark the size of the side parts of the product. Next we move on to the bottom of the box. We mark the size on the wooden edges. After this, using a hacksaw, we begin to cut out the blanks.

We fix the boards together using small nails. We attach the bottom parts using the same method.

The cover of the product consists of a plywood sheet. It is installed on special hinges that allow you to control the closing process.

The photo of the DIY box shows the entire work process.

Tool storage box

This type of design is considered best idea DIY box. This product will allow you to keep all your working tools in one place. Here you can make additional sections for storing screws, nails and nuts.

To do this you need to prepare:

• thin board;
• thick plywood;
• hacksaw;
• electric jigsaw;
• hammer;
• screwdriver;
• measuring tape;
• drawing of the finished product;
• metal corners.

On sheets of thick plywood we make markings for the drawer parts. After this we drill holes for the fasteners metal hinges. Next, we connect the side parts to each other.

Let's start making the bottom for the storage system. To do this, we attach a thin board to the sides of the box. To prevent it from collapsing under the weight of tools, it must be strengthened with thin boards. To do this, several wooden elements are stuffed on the bottom surface.

On the side parts of the plywood we draw markings for the handles. They will be cut inside the main body of the product. Here you will need an electric jigsaw. The cutting base is installed at the beginning of the marking.

In the process of cutting out parts, you should not do sudden movements. They can cause cracks to appear on the surface of the product.

Now let's start installing the partitions. To do this, cut out a small square from thin plywood. It is fixed with metal corners in the middle of the structure.

The diagram shows a detailed view of the tool box. The drawing shows exact quantity details:

• side parts – 4 pcs.;
• bottom – 1 pc.;
• septal wall;
• handles – 2 pcs.

DIY photo of boxes

Last year I started purchasing precision computing instruments and decided to build a box in which I could store them. Being pressed for time, I decided that instead of working with my hands, I would cut all the parts using a laser.

These instructions are for assembling a very durable DIY plywood toolbox, consisting of 9 compartments. Pull-out shelves are designed in such a way that they are locked in the drawer and cannot be pulled out completely, so you won’t be able to pull out and drop a shelf with an expensive tool, damaging it.

A lock can be built in to secure the drawers or to lock the top compartment. This tool organizer has withstood a year of rough handling as it moves between my apartment and a local workshop.

Step 1: Materials

Wood:

• 2 sheets of Baltic birch 150*150 cm and 0.6 cm thick
• 1 sheet of Baltic birch 30*38 cm and 0.15 cm thick

• Satin polyurethane varnish

Metal products:

• 4 screws per 1.3 cm

Foam earbuds:

Step 2: A few design notes

For better protection The box uses double-layer walls. While all internal parts are made from 0.6 cm Baltic birch, all external walls are made of double-layer. This allowed dust protection to be built into the top compartment, as well as a front wall to be added to cover all shelves during transport. In the instructions, the inner layer that holds all the shelves will be called the inner casing, and the outer layer, coated with urethane, will be called the outer casing.

Also pay attention to the notes embedded in the photos. Almost every photo has notes to help you understand how the box is made. These should help you a lot in understanding how to properly glue and assemble the parts.

Step 3: Laser cutting parts

The attached files contain everything necessary projects for cutting: *.ai files for Illustrator and *.dxf files. All wooden parts cut from 0.6 cm thick Baltic birch. All parts were cut using a 150W GWeike LC6090 laser cutter with the power set to 80% at 10 mm/s. I also lightly sanded all the front and interior surfaces with 220 grit sandpaper. Pay attention to the sanding and your drawers will slide out much easier.

Files

Step 4: Assembling the Inner Case

First we will assemble the inner housing. Start by making sure everything fits together, and make sure you understand how everything fits together. Depending on the glue you use, the assembly can be completed very quickly. There is no need to generously lubricate everything with glue - just drop one drop of glue on each tooth. Excessive glue will only cause trouble in the future when you have to clean it off.

First collect two upper shelves, which will house three drawers. Glue the dividers to the shelves and then glue the entire structure to the back panel of the inner cabinet. Then attach the three remaining shelf sections to the back panel. You can then attach the side panels of the inner case.

This is easiest to do if the glue on all the shelves is still wet, or at least movable. Finally, you can attach the bottom panel of the inner case and the front panel that runs across the top of the inner case (it forms the front of the top compartment). Use lots of clamps to hold all the pieces together while the glue dries.

Remove any excess glue from all joints before proceeding. Any lumps of dried glue will make it difficult or even impossible to insert the drawers when we get to this step. It's easiest to remove the glue while it's still soft, I usually remove it with a chisel or square file.

Sand the wood to remove any glue exposed on the outside of the cabinet. Also make sure that all the teeth are recessed into each other and do not protrude. This is necessary so that nothing gets in the way when we connect the outer and inner housings.

Step 5: Assembling the Drawers

Show 4 more images

The assembly of the drawers is obvious. Sand the outer surface so they can easily fit into the inner housing. Please note that on the back of each drawer there is a small hole approximately 1mm thick. Small drawers have one hole, and large ones have two. The holes mark the location where you want to install the locking mechanism.

The circular mechanisms are cut from the back of the case to preserve the wood material. The locking mechanisms will hold the drawer in the box and you will not be able to remove it completely if you drop the equipment on the floor. Screw a small screw (4 pieces approximately 1.3 cm long) through back wall drawer into the locking mechanism. Tighten the screw enough that you can easily rotate the locking mechanism from a horizontal unlocked position to a vertical locked position.

This will allow you to easily lock the drawer in the box without having to take everything apart. The attached video shows how the drawers are locked in the inner casing.

Step 6: Assembling the lid

Assemble the inner housing cover and let it dry. The outer cover can then be assembled on top of the inner lid. Check that all the pieces are the right size and lay them out for gluing and quick assembly. Assemble the outer cover on top of the inner cover, apply glue to the surface of the inner cover so that both surfaces are firmly glued.

If you can’t assemble things quickly, use glue that takes longer to dry, so you won’t ruin your workpiece. After gluing the two layers together, I placed the lid over the inner body and made sure that the lid fit well and did not require any additional processing.

Step 7: Assembling the Outer Case

The outer casing is glued on top of the inner casing. Apply glue to the back and sides of the outer case, and also apply glue to the inner case. Note that the outer case is taller - the extra space at the bottom will be used for front panel storage. To determine the height for the inner housing, install the cover and make sure the outer and inner housings fit well.

There will be two panels at the base of the box. The inner panel has a long hole that secures the front panel in place. Glue inner panel to the outer one and quickly glue the entire structure to the inner/outer body.

After everything is dry, put the drawers back in place. If necessary, sand the edges of the drawers - they will move more smoothly. Finish the step by sanding the front of the drawer so that all the drawers and shelves are smooth and even.

Step 8: Assembling the Front Panel

First, place the inner front panel in place and use the holes in it as guides to install the drawer handles. Then glue the two front panels together. You can install them in a drawer to align them with each other. Then carefully remove the glued panel and, if necessary, clamp it in a vice.

Once the glue has dried, sand the panel until it fits well. You can also round the bottom of the panel using sandpaper or a plane. This rounding will make it easier to insert the panel when you close the drawer.

After assembly, I discovered that the drawer handles were a little long and did not allow the front panel to sit flush against the drawers, so I had to cut them down a bit.

Now that everything is put together, sand outer part drawer to give it a neat look.

Step 9: Attach the Metal Pieces and Finish the Look of the Drawer

To install the lid, I used a piano hinge. The loop was too long so I cut it to fit the box. On top I screwed a handle from a Fender guitar amplifier. There were 4 fasteners screwed on the sides. Here I went a little overboard, since two fasteners on the front panel would have been enough (but if you are going to use the box to carry a heavy tool, it is better to screw on 4 fasteners). The side handles were screwed on with short screws - this way I didn't touch the internal drawers. Brass corners were installed on the corners of the box; they will protect the wood from damage.

The lock is a regular lock from a desk drawer. I bent the tab of the lock so that it hooked onto the bracket screwed to the inside of the drawer. Lastly, I screwed a bottle opener onto the side because you never know when you'll need one. Once all these parts are installed, unscrew them to complete the wood treatment.

I applied 4 layers of satin polyurethane varnish. Allow the varnish to dry after each application and lightly buff it with 220 grit sandpaper. I only varnished the outside of the box, leaving the inside of the wood completely untouched.

Now put everything back together and think about what you want to put in your drawer.

Step 10: Optional. Cutting shapes in foam

NOTE: Foam used in movement boxes is a highly controversial topic. The main problem is that it can release neoprene, which can cause deterioration and rusting of appliances. Therefore, think about what devices and tools will be in your drawer and perhaps replace the foam with foam rubber. Also, if you want to cut holes in the foam using a laser, remember that it is flammable! To make it easier to get the tool out, make gaps between it and the foam of about 2 cm.

If you, as a decoupage artist, often use homemade wooden blanks in your work, then this step by step wizard the class will help your creative assistants make it to your size.

Well, let's start making it?

Materials and tools

We will need:

1. Plywood 6 and 8 mm thick, grade 2/4 sanded
2. 25 mm wide slats with curves
3. Hand jigsaw
4. Hand router
5. Jigsaw machine
6. PVA glue – Joiner Super PVA D3
7. Sanding machine
8. Time and desire to do it all

For the sides of the box we use plywood with a thickness of 8 mm, and for the bottom we use 6 mm.

To make blanks, I always purchase 2/4 grade sanded plywood. When choosing it in a store, try to select sheets with a pronounced pattern of wood structure, because further products turn out more beautiful than from plywood that simply has a smooth white layer. Also, when choosing, pay attention to defects in the form of un-glued or chipped parts; it is better not to take them.

Cut the plywood

The sides of the box will be 195 mm by 130 mm in size, with a rounding radius of 22 mm, the bottom will be 195 mm by 315 mm. We line our plywood to these dimensions.

In order to get an even cut without chips, we glue the cut area with tape. Below is an example of the difference between a cut using and without tape:

First, we cut the plywood with a hand jigsaw, while I use a jigsaw file with a fine tooth and I try to keep the jigsaw speed from 1 to 3. In this mode, there is less chance of getting chips at the cutting site. If you don't have hand jigsaw cutting can be done hand saw on wood, that's what I used to do.

Obtaining an even cut with a router, template milling method

This process is one of the most important, since if the edges are not even, then a strong connection will not work when gluing. This can be done with a saw or jigsaw, but it requires a lot of skill and experience. You can also get an even cut when cutting on circular saw, however I don't have it yet. In general, I think the idea is clear, at this stage we are achieving even geometric dimensions and edges for further gluing together.

At one time, a manual router was purchased specifically to obtain smooth edges for gluing. I had no experience working with this tool, and for testing I purchased one of the most inexpensive hand-held milling cutters. Like any tool, it has its advantages and disadvantages, however at the moment He completely suits me and copes with the task. In my opinion, in terms of price-quality ratio for a beginner, this router is the best. And then, if you like working with a router and you understand what kind of work you will use it for, you can more consciously choose a specialized router, there are a great variety of them.

We need curves on the sides. To make a template, we will use a ruler with circles. Using a jigsaw, carefully round the template.

Now, to obtain identical parts, we use the first side panel as a template, and also using a copy cutter and hand router We do all the other side workpieces.

We bring the bottom of our boxes to even geometric dimensions using a ruler with clamps and a hand router. In subsequent stages we use the first part as a template.

After we cut out the parts, we sand them. To speed up the process I have grinder Let's use it.

Drawing of parts, working with a jigsaw

According to our plan, there are holes at the ends of the box that act as handles.

To make drawings, it is convenient to use the KOMPAS program from ASCON - this is a program for creating drawings, I studied it when I was a student. On the official website www.kompas.ru you can download a free lightweight version of KOMPAS 3D LT, its capabilities are quite sufficient to carry out complex models, this is exactly what I use. What program do you use when making drawings for your products? Please write in the comments.

Having drawn the element we need, we print out a drawing of our holes.

Having marked the axis of symmetry on the side elements of the workpiece, and focusing on them, we paste a printout onto the workpiece. We drill a hole for the file and use a jigsaw to cut out our future handles.

For the walls of our box we use 25 mm wide slats. Having marked the required length on it, using a jigsaw, we cut 6 elements.

Gluing the box

Now we have reached the gluing process.

For gluing plywood and wood, I use moment glue Joiner Super PVA D3.

This glue sticks well wooden surfaces, while the gluing time is only 10-15 minutes. I buy it in a large package and pour it into a container of regular PVA glue that we bought for school. It is much more convenient to work with such a small tube.

For ease of gluing on the sidewalls, we first mark the boundaries of the location of the slats.

Having glued all the elements, we place them under a press, in in this case The role of weighting agents is performed by dumbbell plates.

After drying, we get something like this.

In the coming days, Elya plans to decorate it, and will definitely share a master class. Stay tuned for new articles.

And that’s all for me, I’m waiting for your ratings, and I’ll be happy to answer questions in the comments. Bye bye.

Layers of veneer glued together and with the fibers perpendicular to each other are called plywood, and the number of plates for such an assembly is usually at least three pieces.

Due to the asymmetry in the direction of the fibers, the material acquires a certain strength, which makes it in some cases indispensable for the manufacture of non-standard decor, as well as various containers.

Below we will talk about such crafts and tell you a few little secrets, and the video in this article will help you become more familiar with the topic.

Materials and elements

By and large, a do-it-yourself plywood box is made with many of the necessary tools, that is, a surface planer, a router, clamps, and so on. But first of all, special carpentry tool is not found in every home, and, secondly, sometimes you can do without it if you make such a box very simple.

But, of course, you cannot do without a tool at all and, of course, it will be much more convenient if it is electric (a circular saw or a jigsaw, a screwdriver).

Cut the plywood

• Now we will learn how to make a box from plywood without tensing the parts and without making grooves with a router - for the work we will only need an electric manual circular saw to evenly cut the sheet and a screwdriver to assemble individual parts into a whole structure. For our craft we use standard sheet 1525x1525x10 mm, where you can store, for example, the same vegetables or, say, car parts.

Similar materials

It’s quite easy to make a plywood box with your own hands if you have one necessary tool. This craft can be very useful at home for various fields of activity. The manufacturing procedure is very simple, and the main design features will be presented below. Work brings not only benefits, but also relaxation and distraction from daily activities.

Multifunctionality of a plywood box

A variety of products are sold in construction stores, they can be used to store vegetables, transport tools and other things. Of course, you can buy them, but it’s much nicer to do the work yourself. The main thing is to initially decide on the type and design of such a container.

Plywood is often used as a material because it is aesthetically pleasing, durable and easy to process. A plywood structure can withstand the heaviest loads, and if you need to carry or store really heavy things, you can use a thicker sheet of plywood. Products made from such raw materials can be used in various fields.

Tools and materials you will need

If all the tools and materials are prepared, then even an inexperienced person can make a plywood box with his own hands. To get started, you need to prepare the following tools:

• Drill.
• Screwdriver.
• Jigsaw.
• Furniture stapler.
• Roulette.

Having prepared the tools, you still need to stock up on materials. A sheet of plywood can be different thicknesses, it all depends on the purpose of using the product. It is worth noting that the bottom should be thicker than the walls and lid. Manufacturing materials include:

• Plywood that will serve as the bottom and walls.
• Wooden blocks (as decoration).
• Nails.
• Wood glue.
• Wheels if the box moves.
• Putty.

In addition to the material and tools, you will need to prepare a drawing of the plywood box as a whole and a diagram of each part separately. If you follow the dimensions according to the drawings, the design will be of the correct shape and suitable for any need.

Types of products

Today a plywood box can be made different forms, types and for different purposes.

The main types include:

• Mailbox.
• Product for collecting children's toys.
• Design for sending fragile and valuable parcels.
• Tool box.
• For storing and transporting vegetables, fruits and other products.

In addition to the main types, you can make gift packaging from raw materials, as well as niches as a cabinet and other things.

Required thickness

The thickness of the material should be selected depending on the goals pursued. For example, for storing children's toys It will be enough to use a material thickness of 4 to 6 mm. Similar parameters are suitable for storing food. If the product will be placed on the street, then the thickness should be from 8 mm. For heavy items or tools, it is also better to use thick material.

Plywood - perfect solution for storing and transporting various things. Such products retain their naturalness and are not inferior to massive boards. Plywood is a safe material for the human body, unlike plastic, from which many products sold in stores are made.

Step by step regular box

Before making a box from plywood, you should decide on the requirements for it and the further purpose of use. To do this:

• A drawing is drawn on a piece of paper.
• Measurements and calculations are carried out.
• All dimensions are transferred to the prepared tree.
• A pattern is made on the surface of the material.
• Parts of the structure are cut out using a jigsaw.
• The edges of the parts need to be smoothed using sandpaper or a file.
• If the connections are grooved, then lines are drawn on the inner walls of the parts.
• Next, the box is assembled into single design. To ensure reliability, all elements are glued with glue, and then knocked together with nails or fastened with self-tapping screws.
• For carrying, handles are used that need to be secured, or holes for the hands are cut out.
• You can install partitions inside, dividing the area into cells.

If you have experience working with wood and tools, then you can get the job done quickly and without much difficulty. If the product requires a lid, then you need to install strips inside the box and cut out a lid from the sheets on which the handle is mounted. Additionally, hinges can be installed.

Step-by-step instructions for making a tool box

A tool box made of plywood can be made in a wide variety of shapes. Below is step by step creation an ordinary simple box, medium in size and with handles for easy transportation:

• A drawing of the product is made and the necessary raw materials are prepared.
• The drawing of all elements is transferred to sheets of plywood using a pencil and ruler.
• Elements are cut out of the sheets; there should be 5 of them, since a lid is not intended in this case.
• The corners of the elements are sanded with sandpaper, and then everything is connected. First, you need to apply wood glue to the elements and fasten them with nails or screws.
• Next, handles are attached to the product. They can be made from wooden blocks that are simply screwed on both sides.
• If you need to store various small items or individual species instrument, then walls are installed in the middle that will divide the internal area.

As you can see, making a simple plywood box with your own hands for a tool is quite simple. Of course, if it is structurally more functional, then the creation process will become a little more complicated.

Step-by-step instructions for making a mailbox

From sheets of plywood 4-5 mm thick you can make a mailbox that will decorate any home. The work is not difficult and it does not require much time. For a detailed review of manufacturing, it is recommended to familiarize yourself with step by step instructions creation, which is presented below. This is how you can do it mailbox from plywood with your own hands:

• The base of the product is made from wooden blocks. The length of the slats should be 30 cm, and the width of one slat should be 2 cm. In this case, plywood will be used for cladding. It is recommended to use moisture-resistant material. The product will require two sheets of each type: 30 x 25 cm for the front and back parts, 30 x 6 cm for the sides and 25 x 6 cm for the top and bottom.
• After cutting out all the parts, the wood needs to be processed protective equipment which will protect the material from moisture and insects.
• Next, 4 bars are connected with self-tapping screws, which act as a frame.
• Now a long hole is cut into the sheet of plywood that will be used for the top for letters and newspapers.
• The side walls, bottom and top, as well as rear end. The front wall will serve as a door with a lock for collecting correspondence. Therefore, small loops are attached to the frame. Next, the front part of the plywood is put on the hinges, and one hinge for the lock is also installed on it. The second loop is mounted on the side of the plywood. This way you can install a padlock.
• A small metal canopy should be installed at the top to protect mail. This will prevent sediment from penetrating into the box.

At this point, the process of creating a container for letters and newspapers is completed, and it can be installed on the fence or in another place.

Finishing work

Ready plywood box must give in finishing. You can coat it with varnish, and if there are cracks, they are first sealed with putty. As decoration, you can glue linings to the product. They can be cut with a jigsaw from plywood sheets, thanks to which general view will not be lost.

For better preservation of the material, it is necessary to treat the internal walls with varnish. If the box is part of the decor in the room, then external sides can be painted in specific color by using regular paint. If putty is used, then before applying varnish or paint, the surface must be sanded with sandpaper, and the product itself must be smooth to the touch, without roughness.

Conclusion

It’s easy to make a functional one yourself, and if you own good tool and have at least basic skills in working with wood, you can earn good money by creating various products from plywood. All wooden structures, which are made by hand, are much more expensive than machine production. They are in demand among many people, as they are exclusive and are made in a single copy. Therefore, an ordinary passion and hobby can develop into a small business.