In the past, an electric iron was simply a source of heat to smooth out wrinkles in fabric, and it was necessary to moisturize the material when those wrinkles were particularly stubborn. Steam irons have made the whole process much easier.
How it works.
You fill the tank with water and select the desired temperature. Then, when the plug is inserted into the socket and the iron is turned on, the power indicator light comes on, indicating that the heating element built into the soleplate has begun to heat up - the heating time is about a minute. When the thermostat detects that the heating element has reached the set temperature, the indicator turns off and the iron is ready for use. The thermostat continues to monitor the temperature and turns on the heating element again at the right time.
Rice. 1
The steam regulator opens a valve at the base of the water tank, which allows water to enter the steam chamber located directly above the heating element. Here the water instantly turns into steam, which is released through holes in the sole. Placing the iron on the heel prevents water from passing through the valve, so no steam will be produced until the iron is placed back on the heel. When the steam control is turned off, the iron can be used for dry ironing of fabrics that may be damaged by excess moisture.
Rice. 2 Steam iron device.
On most models, pressing the handle releases a jet of water or steam to help smooth out tough wrinkles or deal with thick fabrics such as denim.
Rice. 3
Steam adjustment
On many irons, the steam regulator allows you to set the amount of steam according to your various types fabrics.
Rice. 4
Vertical steaming
Some iron designs generate steam even in a vertical position to smooth hanging clothes or curtains.
Anti-drip function
This function prevents water from dripping from the holes in the soleplate when the thermostat is set to a temperature that is not sufficient for steam generation.
Self-cleaning function
Nowadays, most steam irons can be filled with regular tap water. When heated, mineral salts dissolved in water turn into lime deposits, or scale (especially with hard water), which ultimately clog the holes in the soleplate and the channels leading to them inside the iron. Self-cleaning irons are capable of generating such a strong jet of steam that it washes away salt deposits. Other models have silicone-coated valves that collect salts.
Some of these valves can be removed for descaling, while others are simply replaced. Irons without such devices must be regularly treated with an anti-scale agent.
STEAM ADJUSTMENT
The steam regulator is set optimal quantity pair required for ironing various categories of fabrics. Usually there are the following designations:
ABOUT
Without steam
Synthetic/silk
The temperature regulator is set to 1 point.
Wool
The temperature regulator is set to 2 points.
Cotton/linen
The temperature regulator is set to 3 points.
Steam ironing wool fabrics can give them a shiny finish - so turn the item inside out and iron it inside out. Do the same when ironing silk or synthetics without steam.
Velvet and other fabrics with a fine pile are ironed in the direction of the pile, and the pressure should be light. Don't stop the iron.
Do not iron zippers, buttons, rivets, etc. Metal objects can scratch the soleplate of the iron, and it will catch and collect fabric.
Cordless irons.
Cordless irons are heated using a separate base unit that plugs into a standard outlet. The iron itself does not have a cord, so there is no problem with it twisting or breaking the wires in it during operation.
However, the cordless iron must be placed on the base regularly to maintain its normal temperature.
Coated soles
Often, metal soleplates made of aluminum or stainless steel have a chrome or ceramic coating or some other non-stick surface, which allows the iron to glide easily over the fabric. This not only makes the job less tiring, but also reduces wear and tear on the fabric.
Rice. 5
Auto power off.
This is a safety feature that cuts off power to the iron if it is left stationary on the soleplate for more than 30 seconds or on the heel for more than 8 minutes. When buying a new iron, it makes sense to buy a model with this invaluable feature.
Optimal temperatures
It is important to choose the right temperature for ironing a particular type of fabric - too low will not allow the material to be ironed, and too high can damage the fabric. Most fabrics and clothing made from fabrics have stripes, or labels, with international ironing temperature symbols.
One point is low temperature, two points are medium temperature and three points are high.
Ironing may damage the item.
Temperature setting
Sort items ready for ironing into three categories according to their labels, starting with synthetics, which require the lowest temperatures. Gradually move to higher and finally to maximum temperature. If the item of clothing or fabric consists of different components, then set the temperature to the lowest recommended value.
If there is no label, then set the temperature to a relatively low temperature and try wearing inconspicuous clothing.
When you're done ironing
When you have finished ironing, place the iron vertically on the heel, set the steam control to the off position and remove the plug from the socket. Allow the appliance to cool and then empty the remaining water from the reservoir into the sink. Carefully wind the cord (usually there are appropriate design elements for this) and store the iron on the heel in a vertical position. If left on the sole for a relatively long time, it can lead to severe corrosion.
Treatment of tap water.
Even if your iron is designed to be filled with regular tap water, many manufacturers recommend using some form of demineralized water if you live in an area with hard water. If necessary, the water hardness can be checked with your local authority. water resources your region. Special substances are sold in crystalline form to reduce the amount of mineral salts dissolved in water.
You can buy special demineralized water with flavors, which is made specifically for use in irons.
Ironing stains
Dirty iron soleplate
Dirt or grease stuck to the soleplate of the iron will be transferred to the fabric during ironing. Before cleaning the soleplate, check your iron's instructions to see what you can use to avoid damaging the non-stick coating on the soleplate.
- Set the temperature to high and iron the old towel.
Rice. 6 Stroke an old towel with a soiled sole
- If this does not help, unplug the iron and let it cool. Soak a paper towel in a solution of 1 part vinegar and 2 parts water and wipe the sole with it. You can also use a patented iron sole cleaner.
Rice. 7 Or wipe the sole with diluted vinegar
Melted fabric
If you iron synthetic fabric while hot temperature conditions, the melted fibers of the fabric may stick to the sole.
Remove the largest deposits of weld deposits by thoroughly wiping the soleplate with a thick layer of paper towels on high heat.
Rice. 8
Allow the iron to cool to medium temperature and then lightly rub the soleplate with iron cleaner. Immediately clean the sole with a thick layer of clean paper towels.
Rice. 9 Then use a cleaning pencil
Chalk stains on fabric
If you've descaled your iron a long time ago, it may be throwing out particles. lime deposits when working with steam or spray. The descaling method depends on the presence of the self-cleaning function.
Some iron designs provide self-cleaning after each ironing. To do this, you need to place the iron on the heel and set the maximum temperature mode. When the light turns off, remove the plug from the socket and, holding it over the sink with the sole down, press the steam button in quick succession about 10 times in a row.
Most manufacturers recommend descaling even self-cleaning irons once every month. The specific procedure may differ for different models, but in principle, for this, the tank is filled a quarter full with ordinary tap water and the temperature is set to the maximum. When the indicator turns off, remove the plug from the outlet and hold it over the sink.
- Set the steam regulator to self-cleaning - in this position you can lift the steam regulator up, and the steam and water will wash the holes in the soleplate. Keeping the soleplate at least 150mm from the bottom of the sink, gently rock the iron back and forth.
- When the reservoir is empty, remove the steam regulator from the iron. Dip the test needle in vinegar to remove any remaining limescale deposits.
Rice. 10 Lift the regulator to allow steam to clear the holes.
Rice. 11
- Carefully, so as not to damage the needle, put the regulator in place. Heat the iron as high as possible and iron it over an old towel to clean the soleplate and evaporate any remaining water from the steam chamber.
Rice. 12
Any iron without a self-cleaning function should be cleaned regularly with an anti-scale solution diluted in accordance with the manufacturer's instructions. Below is a typical descaling procedure, but always check the descaling instructions - some products require the iron to be heated.
- Unplug from the socket and fill the reservoir with descaler. Then set the steam mode to open the steam chamber valve.
Rice. 13 Pour descaler into the iron reservoir
- Rock the iron slightly from side to side and release some solution through the spray arm.
- Place the iron, sole side down, on a couple of wooden spoons placed in the bottom of the sink. Leave for about 30 minutes to allow the descaler to seep through the holes in the soleplate, then drain the reservoir and rinse it two to three times with clean water.
WATER IS LEAVING FROM THE IRON
Temperature too low
If you set the iron to a low temperature, the heating element is too hot to turn water into steam; If you do not set the steam control to the off position (or the iron does not have an anti-drip function), then water will flow through the steam chamber and pour out through the holes in the soleplate. You need to either increase the temperature or turn the steam regulator to the “off” position.
Rice. 14 Turn the steam regulator to the off position
Overfilled tank
Unplug from the socket and drain some of the water. Turn off the steam and iron the old towel until the moisture evaporates from the steam chamber.
The filler hole is leaking
Some models have a removable cover for the hole through which water is poured. This cap has an O-ring that may require replacement.
Rice. 15 The O-ring may need replacing
Sprinkler is leaking
The tube connecting the reservoir and the sprinkler may be cracked, or the gaskets may be leaking. To replace these parts, you need the help of a specialist.
Rice. 16 Contact the service to check for leaks in the sprinkler
Damaged or corroded tank
If the tank is removable, remove it and hold it over the sink to check for leaks. Purchase a replacement if necessary.
The built-in permanent reservoir makes it difficult to detect leaks. The only way is to disassemble the iron down to the steam chamber and soleplate; Contact the service to check the integrity of the tank in order to detect leaks. This is a common procedure with many irons, but replacing major components may not be cost-effective, so consult an ironer first.
Rice. 17 The technician can check the condition of the tank
Faulty thermostat
If the temperature does not rise enough to produce steam even with the regulator in the middle position, contact the service to check the thermostat.
Sprinkler doesn't work
Reservoir is empty
When you press the sprinkler button and no water comes out or only drips, check to see if there is water in the reservoir. If it is empty, unplug it and refill it.
Clogged sprinkler
The small opening of the spray arm may become clogged due to scale build-up. Use a proprietary descaler as described earlier. Be sure to press the spray button several times so that the water reaches the spray arm and leave for the prescribed time to dissolve the scale. Clean your iron regularly to prevent such blockages.
Rice. 18 Pump the descaler through the spray arm
The iron is overheating
If your iron overheats on low settings, check the following:
Faulty thermostat
Make sure that the adjuster handle is not broken and is not slipping on the shaft. These handles are attached in several ways. What is described below is quite typical - however, if you cannot remove the handle without difficulty, take the iron to a workshop.
- Many thermostat knobs are made with mounting hole with a D-shaped section that fits onto a metal rod of a shaft of the appropriate shape. Some of them have spring clips embedded in them. To remove this type of handle, grab the edge on both sides and lift it off the shaft, prying lightly with the tip of a small screwdriver if necessary. Don't try too hard to avoid causing more damage.
Rice. 19 Some thermostat knobs have built-in clips.
- When replacing the adjuster knob, make sure it stops in the correct places when turning.
Rice. 20 When replacing the governor knob, make sure it stops in the right places.
Another type of handle is secured using small wire spring clips that grip a flange on the neck of the handle. Insert the tip of a small screwdriver under the adjuster knob to release the clamp and flange. Leave the clamp on the iron on the regulator shaft. When you slide the new handle onto the shaft, the clamp will automatically grab the handle.
Rice. 21 Release the metal clip to remove the handle
Rice. 22 The new handle will lock automatically
Faulty thermostat
Contact a service center to check that the thermostat is operating correctly.
NO STEAM
If the soleplate of the iron heats up, but there is no steam, check the following:
Reservoir is empty
Fill with water.
Rice. 23 Removable reservoir fill under tap
Temperature set incorrectly
If the temperature is set too low, the water will not turn into steam.
The steam regulator is in the wrong position
Check if the steam regulator is turned off.
Scale in the water valve or steam chamber
Use the iron's self-cleaning function or its descaler. NOT WORKING AT ALL
Faulty plug or fuse
Check that the plug is connected correctly and replace the blown fuse if necessary. If the fuse blows again when the plug is inserted into the socket, contact a service center.
No power supply
If other devices in the same circuit have stopped working, check the panel: there is a blown fuse or a tripped circuit breaker or a tripped RCD.
Broken cord
This is a very common case with electric irons. To check the cord for a break, remove the plug from the socket and remove the screws securing the back cover.
Rice. 24
Rice. 25 Behind the open cover there is a contact block
Rice. 26 Before disconnecting wires, mark their location
Rice. 27 After this, unscrew the clamping bar
If the test shows a break in the cord, you can replace the damaged cord with a piece of the corresponding cord in a thread braid. However, if the cord is not attached to the contacts with screws, you will have to contact a specialist.
Before stripping the cord wires, wrap the edge of the braid with insulating tape to prevent the cotton threads from unraveling.
Rice. 28 Wrap the end of the braid of the new cord with electrical tape to prevent the threads from unraveling.
Check for cracks in the cord holder where the cord enters the iron. If in doubt, replace the holder.
Rice. 29 Put on the cord holder
After making connections and tightening the clamping bar, check the cord for breaks. Before closing the cover, make sure that the wires are in their original position and that the grounding is secure. Before resuming operation, check the device: insert its plug into a circuit protected by an RCD.
Faulty thermostat
If you suspect a malfunction of the thermostat, have the iron checked by a professional.
Rice. 30 The thermostat can only be checked by a specialist
Faulty heating element
Most irons have the heating element built into the soleplate, making replacement too expensive. If the service center promises that such an operation will still be profitable, then check with them that the heating element is working properly.
Rice. 31 Check the heating element in a workshop
THE MAIN THING IS SAFETY
- Be careful when working with steam - it burns just like hot water.
- Do not leave a hot iron unattended, even if it is turned off and cooling down.
- Make sure the plug is connected correctly and the fuse rating is correct.
- Before filling the water tank, unplug the iron from the socket or remove the removable tank and fill under the tap.
- When assembling the iron, check that all parts and wires are returned to their original positions,
- Do not wrap the cord around the iron until it has cooled sufficiently.
Rice. 32 Do not wrap the cord around the iron until it has cooled down sufficiently.
- Check the condition of the cord regularly. Replace a damaged cord immediately.
- Never wash your iron by immersing it in water.
- Always remove the plug from the outlet before repairing or servicing your iron.
- Before resuming use, check the device: insert its plug into a circuit protected by an RCD, and then turn it on. If the RCD works, have the iron checked by a specialist.
- If the device is grounded, be sure to check its reliability with a tester. For the models described here, grounding was checked when one tester probe touched the ground contact of the plug, and the second touched the metal edge of the sole. If your iron has a coated soleplate, insert the probe into one of the steam vents or into the gap between the soleplate and the body of the iron, so that the probe touches the bare metal.
Good luck with the renovation!
All the best, writeto © 2009
An iron that fails at the wrong time can ruin all your plans, especially if you are far from hypermarkets and hardware stores. You can try to repair the unit yourself. Not all modern models can be repaired, but there are devices that can be brought back to life. First you need to get to the insides. How to disassemble the Scarlet iron? This, as well as the repair of some other models, will be discussed in our article.
What's happened?
Before you disassemble the Vitek, Scarlet or any other iron, try to figure out what exactly happened. There are different types of problems:
- the iron does not heat up;
- the iron turns off quickly;
- the iron overheats;
- steam comes out;
- steam does not spray out.
In the first case, you must first of all inspect:
- wire;
- socket;
- fork;
- place where the wire and plug are attached.
Socket and cord
If everything is ok, inspect the outside of the wire:
- There should be no knots, kinks or damage to the insulation on the cord.
- There should be no wire sticking out at the junction of the wire and the plug, and the sheath of the wire should be free of cracks and breaks.
- Do not allow the fork to have cracks or loose screws.
What to do with the cord?
If there is visible damage, it is best to replace the wire; fortunately, in any company store of the company that produced the iron, you will also find components. To do this, of course, you will need to remove it.
But sometimes there is no way to disassemble the iron. Therefore, in the damaged area, you need to connect the broken pieces of wire and wrap it all with electrical tape. Or just wrap it if the outer part is torn. It is quite possible that you will not have to get to the terminal block.
Other damage
If everything is fine with the wire and the electrical network in the house is working normally, most likely the heating element has burned out. When the iron quickly turns off or overheats, there may be problems with both the heating element and the thermostat. These parts cannot be repaired; it is best to replace them.
Important! It is better to buy replacement elements from the same company that produced the unit itself - then there is no risk that the parts will not fit.
What does an iron consist of?
Any electrical appliance consists of many different parts. Modern irons, of course, have fewer small elements than old ones. Individual elements are combined into non-separable units, and it is the group of parts that changes.
Regardless of whether you need to disassemble a Scarlet, Vitek or any other iron, you need to understand what’s inside it. Each iron has:
- sole with built-in heating element;
- water tank;
- thermostat with handle;
- nozzle;
- steam regulator;
- cord;
- fork;
- contact block.
Important! Almost all modern models have holes in the sole. They are designed to release steam. Using a thermostat, the ironing mode is set - it is he who is “responsible” for the temperature to which the sole will heat up. The steam unit includes not only a water tank, but also a sprinkler for the forced release of heated steam, and a supply regulator.
Let's start disassembling the iron
Before disassembling a Vitek or any other iron, prepare the necessary tools and materials. You need:
- screwdriver set;
- wide knife;
- multimeter;
- soldering iron;
- solder;
- insulating tape;
- heat shrink tubes;
- sandpaper;
- pliers.
You will need two types of screwdrivers:
- flat;
- crusades;
- with asterisks (rare, but you can find them).
Important! The knife can be successfully replaced with any hard flat object - for example, a ruler or by bank card which they forgot to throw away. With their help, you will pry off those parts that are attached to the latches.
A multimeter is needed to test the wire and all elements of the electrical circuit that make you suspicious. Sandpaper will come in handy if you need to clean the contacts.
We film what is filmed
Where to start repairing the Scarlet iron? There are not many options - after examining the unit, you will see that there are only a few screws, and besides them, there are removable parts. Therefore, it is better to act in this order:
- Remove the thermostat disc (just pinch it with your fingers and pull it up).
- Remove the steam buttons (in the same way as the disk, and if necessary, press the latches).
- Unscrew the screws on the back cover.
Most of the screws are on the back panel:
- They need to be unscrewed; this is usually not a problem.
- It may very well be that there are additional latches. Use a flat object to pry the cover and remove it from the body.
- Under the cover you will see the terminal block. This is what needs to be checked right away - it is quite possible that the cord has burned out or come loose.
Important! This nuisance can be easily eliminated, and there is no need to further disassemble the Scarlet iron or any other. The burnt wire must be soldered, insulated and ringed with a tester, and then simply screw on the cover.
If the block is ok
If the terminal block is working properly, the iron will have to be disassembled further. It should be taken into account that some models (including Scarlett) may also have fasteners under the cover and on the handle, most often bolts. They also need to be removed. In general, you need to remove all fasteners that are removed.
Important! So that they don't get confused, put it on the table white sheet paper, and place the screws and bolts on it in the order in which you unscrewed them.
Unscrew the screws until the sole is separated from the body. This is possible for almost all models.
How to ring a block?
For this you need a multimeter:
- Put it in dialing mode.
- Press one probe onto one of the plug contacts.
- With the second probe, touch one wire on the block, and then the other - the device should beep once.
- Repeat the same experiment with another “plug-wire contact” pair. If there is a signal this time, the wire is in perfect order.
Checking the heating element
This - main part any heating device.
Important! If the element fails, it is best to buy a new iron - some companies have a very strange marketing policy, when replacing the element is more expensive than a new device.
But first the heating element must be checked. To do this, you need to get close to the sole itself:
- Look at the back of the sole - there should be two outlets for the heating element.
- Measure the resistance with a multimeter; to do this, it must be set to measurement mode up to 1000 Ohms.
- Look at the display - when you see a value of about 250 ohm, leave the heating element alone, it is working properly.
- If you see a value greater than 250 Ohm, run to the service center for a new heating element or to the store for a new iron.
Important! To avoid problems with the heating element, you just need to regularly care for the device. And there is nothing complicated about it. See for yourself by looking at several effective and very simple methods.
If the cause of the breakdown is too serious and purchasing a new part will be very expensive, it is reasonable to purchase a new device. Ours will help you in this matter.
Checking the thermostat
It can be extremely unpleasant if you put the disc on “silk” or “synthetic”, and the unit heats up in a second as if you were going to iron cotton. There's nothing you can do, you'll have to deal with the thermostat.
It is a plate with a pin and many contacts. The pin is needed so that the disk can be put on it - the same one that you removed at the beginning of the process. Then we proceed like this:
- We are looking for two contacts that fit the plate.
- We put multimeter probes on them and ring in two positions,
- If the thermostat is set to the “off” position, there should be no squeaking noise.
- In any other position the device should beep.
There may be several problems:
- If the device does not make sounds in the “on” position, the iron does not heat. This case may turn out to be quite simple - it is possible that carbon deposits have formed. The contacts need to be cleaned with fine sandpaper.
- The regulator behaves the same in all positions. In this case, you can try to separate the burnt contacts, but this is not always possible for everyone. It is best to replace the thermostat.
Important! Sometimes the contacts stick to each other. This happens if the iron falls. The iron heats up - the plate presses on the contacts, but they do not open. In this case, the plates must be forced to move, but bending must not be allowed.
Fuse
This detail can also cause a lot of trouble. It is located approximately in the same place as the thermostat, and is needed to prevent overheating. Typically the fuse is protected by a white tube (but may be of a different color):
- Locate the fuse contacts.
- Set the multimeter to dial mode.
- Check your contacts.
- A squeak is heard if the part is in order.
Important! Theoretically, the fuse can be excluded from the circuit, but this is not necessary. It's better to replace it. You can get out of this situation by soldering a piece of it in place of the burnt element. copper wire with a cross section of 0.5 mm, putting a piece of cambric on it.
Steam supply system
Doesn't steam come out even though the tank is full? First, let's check the holes. You can deal with the problem quite quickly by performing simple iron repairs.
Option 1:
- Take a clean frying pan.
- Fill it with water.
- Add vinegar at the rate of 1 tbsp. table vinegar per 1 liter of water.
- Turn off the iron.
- Place it in a frying pan so that the solution covers the entire sole.
Option 2
You can make another solution:
- Pour a glass of boiling water into a frying pan (or other dish with low sides).
- Dissolve 2 teaspoons of citric acid.
- Place the iron in the frying pan.
- Place the entire structure on the stove and bring the solution to a boil.
- Turn off the burner.
- Wait until it all cools down.
- Heat the stove again
- Repeat the procedure until the salts that clog the holes dissolve.
Important! In the same way, you can clean not only the iron, but also the soleplate separately - to do this, the top of it must be sealed with polyethylene and tape, and only then lowered into a container of water.
If water does not come out of the sprinkler
This is a fairly simple breakdown, most often caused by a disconnected tube:
- Disassemble the panel on which the injection buttons are located.
- Put all tubes and wires back in place.
Do-it-yourself repair of the Scarlet iron
The irons of this brand are not much different from other popular modern models, but still have some features. As in all other cases, to work you need:
- screwdrivers;
- flat object;
- nail scissors;
- tester.
Important! The most difficult step will be the first step. Irons of this brand have a decorative cap at the back with an unusually shaped screw. The easiest way to unscrew it is with small scissors, but a screwdriver with a corresponding tip may not be included in the set.
- Open the lid of the hole into which water is poured.
- Remove the screw (a Phillips screwdriver will do).
- Remove the back wall (same as with other iron models).
- Unscrew the remaining screws.
- Remove the thermostat knob.
- Open the unit attached to the sole - there is a heat sink there..
- Check all contacts as described in the previous case.
Iron Vitek
The principle of examining a unit of this brand will be the same as for the Scarlet, but again, there are some subtleties, and the first of them is the screws that secure the back cover. You will see three-pointed stars on the slots, so a Phillips screwdriver will not save you, nor will a star screwdriver.
If you suddenly have a special one in your set, consider your iron very lucky. It usually costs more than service in service center. You can, in principle, try scissors, but you need to act very carefully. By removing the back cover, you gain access to the insides of your unit, which means you can disassemble the iron, ring and replace burnt out parts.
Video material
As you can see, most likely problems with household appliances you can fix it yourself. But still, if you have no idea about the operation of irons and electrical appliances in general, it is better to contact a service and repair center so as not to aggravate the problem.
What does such a necessary household appliance as an iron consist of? According to the principle of operation, the modern iron remains the same as it was in the time of our mothers. So, the iron consists of: a massive sole into which an electric heating element (TEN) is embedded, a bimetallic temperature regulator, a thermal fuse, a water container used in the steaming system, a handle, lights indicating operating modes and buttons (knobs) for controlling the operation of the steaming system. Next we will take a closer look at the purpose components irons and find out what you should pay attention to when buying a new device.
Sole. It is the most important element of the iron. Your success in the ironing field mainly depends on it. First you need to decide what kind of sole quality matters to you. main role- strength or ease of sliding. If the first, then the base of the sole should be stainless steel, which has held the lead for several decades, being still the most common material for making iron soles, but it is not easy to slide. True, to eliminate this drawback, devices from many manufacturers (Braun, Siemens, Bosh, Tefal, etc.) when generating steam, form a special air cushion between the sole and the fabric, facilitating the sliding of the iron. But still, it will not replace the soles, which already contain materials that provide a high slip coefficient. Most often, this is an ordinary enamel coating, which, although it has such an irreplaceable property, is still a delicate and vulnerable material, and if handled carelessly, scratches and chips may appear on such a sole. The same applies to Teflon coatings.
Today, every self-respecting company has patented soles made from special compounds (compounds various materials). Alas, except for the mysterious ones beautiful names, we can get little specific information and, accordingly, we cannot blindly trust the manufacturer who claims the unique strength of its sole.
In my opinion ideal option- polished (mirror) steel sole.
Temperature regulators They are mainly used of the bimetallic type; this is a completely reliable iron unit that does not cause much trouble. Irons with electronic regulators are less common, and their price is very different from ordinary bimetallic regulators.
The electrical circuit of the irons has not undergone any changes in principle. The only thing that has been added is a thermal fuse, which turns off the heating element if the main regulator does not operate and the temperature of the sole exceeds the temperature at which the thermal fuse operates. There are two schemes for connecting the heating element to the network.
Thermal fuses There are two types: disposable and reusable.
Reusable thermal fuses are made according to the bimetal principle (like the main regulator of the iron). When the set temperature is exceeded, the contact breaks and the power supply circuit to the heating element is interrupted. After the iron cools down, the bimetallic contact again closes the power circuit of the heating element. Thus, a reusable thermal fuse prevents the iron from overheating (if the main thermostat does not work) and completely burning out.
A disposable thermal fuse can perform its function only once. When the set temperature is exceeded, it breaks the power supply circuit of the heating element, thus protecting the iron from overheating and burnout of the heating element. Unfortunately, after the disposable thermal fuse trips, further operation of the iron without repair is impossible. It is disposable and disposable in Africa.
The steam system control buttons are used to regulate the water supply for steam generation. Usually there are two buttons and a knob. One of the buttons is used to supply a one-time portion of water into the steam generation chamber (the so-called steam boost), the other is used to wet clothes from the sprayer installed in the front of the iron. The handle is used to regulate the water supply for constant steam generation (do not forget to turn off the water supply when the iron is not working, as this can lead to a large puddle under the iron).
The operation of the iron is indicated using light bulbs. Usually there is one red light, it indicates that the heating process is taking place to the set temperature. However, there are models with two lights - one red and one green. The red light performs the same function as in the first case, and the green light indicates that the iron is plugged into the mains (socket).
Repair.
Morning sun never lasts a day. One fine or not so fine day, after plugging in the iron and waiting for 5-10 minutes, you realize that it is not working. So beautiful, comfortable, familiar, and yet it doesn’t work. The solution is to throw it away and buy a new one, not the best best option. This means it needs repairs. In 80% of cases, the iron can be returned to working condition. In 20%, the heating element burns out and in this case it is really cheaper to throw it away and please yourself with a new purchase.
For repairs you will need the following tool:
- screwdriver set
- tester or battery with light bulb
Before starting repairs, it is necessary to evaluate the external manifestations of the malfunction. 99% of irons have a light alarm. This is, as a rule, a red light, signaling the heating process of the heating element (thermoelectric heating element). There are options with two lights - green and red, in this case the green light indicates that the iron is plugged into the outlet and 220 V is applied to it, and the red light indicates the process of turning the heating element on and off.
If not one of the bulbs lights up in all positions of the thermostat, then the first suspicion falls on the serviceability of the cord.
The biggest difficulty in repair modern irons This is their showdown. Designers dictate their own rules and therefore all the screws holding the structure together are hidden and are quite difficult to find. It is impossible to describe all the designs, there are a great many of them, but there are several general principles:
- The plastic body of the iron is always attached to the soleplate using screws (I have not come across any iron that used only plastic latches for fastening)
- The screws are usually hidden under decorative plugs, light filters for light bulbs, and a water container for the steaming system.
- You should always try to disassemble the iron so that after assembly you won’t be ashamed to look at your work.
- Be careful not to break the plastic latches of the parts
Electrical Cord Repair
First of all, you need to remove the back cover that covers the place where the electrical cord comes out. Finding the back cover screws is usually not difficult. By removing the back cover, you can check the integrity of the electrical cord; 20% of faults are associated with a break in the wire where the cord exits the iron or plug.
To check the integrity of the cord, you will need a tester or an ordinary continuity tester (battery, light bulb and piece of wire).
One end coming from the light bulb is connected to the pins of the plug, and the other, coming from the battery, alternately to the wires coming out of the power cord. It is not necessary to check the wire in yellow-green insulation; this is the so-called protective neutral wire. If the light is on, then the wire is OK and you need to look for the fault further.
If the light does not light, then you can be congratulated on finding the fault.
To eliminate this malfunction, it is usually enough to shorten the cord by 10-15 centimeters and reconnect it to the place where these wires were screwed (after first checking its integrity again, if the continuity light does not light, then the wire is damaged near the plug and it must be replaced) It should be noted that the electrical cord of the irons is special; its wires have rubberized insulation that can withstand high temperatures. Therefore, any wire will not work here; it needs rubberized insulation.
If the wire is normal, then you will have to disassemble the iron further. Before further disassembly, you need to sketch out the wiring diagram, then this drawing will greatly facilitate your assembly.
Temperature controller repair.
Having disconnected all the wires, you must try to remove the plastic case to get to the temperature controller and heating element. First, we remove the temperature regulator handle; to do this, we insert a flat metal plate (you can use a knife) under the regulator handle and try to lift it up, using little effort. If it doesn’t work, we leave everything as is and look for the screws securing the iron body to its base. WITH back There are no difficulties with the housing, but the screw in front is usually hidden either by a special plug or a lid (covering the hole for pouring water into the steamer).
Be that as it may, after a thorough inspection you will still find, figure out, get to this screw or screws.
After unscrewing all the screws, you can remove the case and get to the parts internal device your iron. Now you can continue troubleshooting further.
First, let's check whether the temperature regulator works; to do this, twist the regulator rod from one extreme position to the other. It happens that the regulator is very difficult to turn, in this case you need to use pliers and try to develop a rotation unit by turning the regulator rod several times from one extreme position to the other. Having achieved ease of rotation, rub the thread of this assembly with a simple soft pencil. Graphite is not afraid of high temperatures and has good lubricating properties.
Turn the adjuster rod from one extreme position to the other.
In one of the positions the contact group should operate (with a characteristic click). Using a continuity test, check the presence of an electrical circuit with closed contacts. To do this, we connect one end of the dial to one contact, the other to the other, and by turning the regulator axis, we observe the light bulb lighting up and going out. If the light does not light up, you need to use a strip sandpaper or nail files (from the manicure set) thoroughly clean the contacts.
Thermal fuse repair.
Next, you should check the integrity of the thermal fuse by connecting continuity wires to it on both sides. If the light does not light, then He is the culprit of the malfunction and the hour of your lost time. This happens in 50-60% of cases.
The simplest way out of this situation would be to throw out this thermal fuse, and electrical circuit short-circuit at this point. If the main temperature regulator is working properly, the absence of a thermal fuse will not affect the operation and safety of the iron at all.
In order to short-circuit an electrical circuit you will not need a lot of imagination. There can be many options. This includes soldering with high-temperature solder, crimping conductors with a copper tube (from the refill of a ballpoint pen), using a spring from a lighter, and switching the 220 V supply wires. The main thing is to achieve reliable contact between the connection points.
Heating element repair.
If the thermal fuse, temperature controller and power cord are working properly, we are left with the only and most unpleasant option - burnout of the heating element. In most cases, the heating element is rolled into the soleplate of the iron and replacing it is a technically quite complex procedure and, accordingly, economically impractical.
However, there are designs in which the current-supplying conductors are not welded to the contacts of the heating element, but are connected using lugs. Rarely, there is such strong oxidation of the contact points between the tips and the heating element that the electrical circuit is broken. In this case, it is necessary to ensure reliable contact in this connection, which is achieved thorough cleaning joints using sandpaper, a needle file, a nail file, etc.
If the heating element burns out and you decide to throw away your once so useful and beloved iron, keep the cord from it. You may need it when repairing your new favorite iron or other electrical appliance. In the end, it can serve as a powerful argument in the difficult task of educating the younger generation.
Steam system repair
Iron steaming systems have several nuances:
- Always use distilled (ideally), filtered (filters for drinking water) or boiled water. This will protect your iron from scale formation in the steam generation cavity and ensure a long service life.
- If you are not using a steamer, empty the water from the iron and set the steam control to maximum. This will extend the life of the steam dosage unit.
Repairing a steam system usually involves removing scale from your pet's internal steam cavities. During normal use of a household iron, after about half a year there is a need to clean the steaming system. When using distilled water, this period increases several times.
Cleaning your iron at home is quite simple. To do this, we need a container for water, which we need to place in so that the water covers the metal base by 1-1.5 cm. This container can be an ordinary large frying pan. Don't forget to set the steam regulator to maximum or cleaning.
The iron should stand on metal spacers, the role of which can be successfully performed by ordinary coins. It is enough to lift only the back of the iron. In our case, no spacers were required, since the back of the iron rests on the edge of the frying pan and water can freely penetrate into the steam generation chamber.
You need to add it to the water table vinegar at the rate of 1 glass of vinegar per 1 liter of water. After these preparations, we put our entire structure on the stove and bring it to a boil, after which we turn off the stove and let the water cool a little. We perform this procedure 2-4 times. You can use vinegar instead citric acid or descaling products for kettles.
I tried many branded products for removing scale from irons, but none of them allowed me to achieve the same result as the method suggested to you.
And I’d better not say anything about the price of these funds. After descaling, rinse the iron in cold water and leave it to dry for a couple of hours.
That's all, now your assistant will not throw out scale flakes and leave stains on your snow-white linen.
Before you begin the ironing process itself, you need to prepare workplace and iron. The surface of the sole must be perfectly clean, as lint and dust can stick to the fabric. Do not wipe the sole if it is still hot.
It is advisable to iron woolen items and dark fabrics through a special ironing cloth, otherwise it will begin to shine. It is not recommended to wear clothes immediately after ironing, because fabric that is still warm tends to wrinkle quickly: hang it on a hanger for half an hour and it will retain its shape longer. Today there are many types of different fabrics, both natural and synthetic, so before ironing the item, look at the label, which indicates the optimal temperature for this type of fabric. If there are no recommendations on this matter, then try first ironing a small piece of fabric from the wrong side and, depending on this, increase or decrease the heating of the iron.
Start ironing with items made of thin fabrics (silk, acetate), which require a minimum temperature regime, and gradually move on to fabrics that can be ironed at high temperatures.
When ironing mixed fiber fabrics first, look at the composition and adjust your iron according to the fiber that requires the lowest heat. Then proceed to things made of silk and synthetics (by the way, artificial silk can be ironed at medium temperature), and do not forget that it is undesirable to use the steaming function on such fabrics - the fabric may shrink and lose its appearance. Natural silk can be wetted first and immediately ironed. It is recommended to iron woolen items at a moderate temperature without using steam. Fabrics such as crepe de Chine shrink quite a bit after washing, so soak it in water first. warm water, and then iron at a temperature of approximately 100°C
The easiest way to iron items is made of cotton and linen: they can be ironed at the highest temperature, feel free to use steam. The only “but”: it is also advisable to iron linen and colored cotton from the wrong side, otherwise there is a possibility of shine appearing on the fabric.
Faux fur, suede and leather should not be ironed using steam (the fibers may simply melt). Fabrics with a shiny surface can be ironed on the front side and with steam, and matte fabrics can be ironed on the back, so that unnecessary shine does not appear. Fabrics with pile should be ironed from the reverse side and in the direction of the pile, and for greater efficiency, you can place a fleecy fabric under it, then the pile will not wrinkle (a terry towel can also be used for this purpose).
Save time
To make the ironing process as efficient and quick as possible, we can give you some useful tips:
Start ironing shirts and blouses with a ruffle (if there are any, of course), then iron one sleeve (preferably on a specially designed sleeve), then the collar and top of the back, the back itself, and lastly, the darts.
Iron pleated fabric as follows: the folds at the top of the skirt, at the waist, are the hardest to iron, so just steam the fabric without pressing the iron too hard on the fabric, and then hang the skirt on a hanger and let the fabric cool.
Iron dresses made of wool from the wrong side, and pockets and trim details from the front, but through a slightly dampened fabric. The ironing pattern is the same as for shirts: first the details, then along the entire length.
To ensure that the creases on your trousers last a long time, run dry soap over them from the inside, and then iron them from the front through a damp ironing cloth.
Always carefully monitor your appearance, take care of your hair, clothes and shoes. Everyone knows that the most important thing in a person is intelligence, but they still meet people by their clothes...
Conclusion
Naturally, there are also more sophisticated irons with an electronic temperature controller, with a water supply for a pressure steaming system, cordless ones with a heating stand, etc. However, all of the above causes of malfunctions and methods for eliminating them are also suitable for their repair.
If the repair is unsuccessful, we go to the store and choose a new assistant.
Now let's talk about buying such a necessary thing in everyday life as an iron. Before purchasing, first of all, decide what exactly you need the iron for. If in addition to your own person, numerous relatives also live in your apartment, and your wardrobe is filled to capacity with clothes, an iron with maximum power (2000-2400 W) and steam supply will be indispensable. But keep in mind that such a purchase will lighten your wallet by about $70-80
You can even purchase a steam station, which will reduce ironing time to a minimum. But, firstly, it takes up more space than a regular iron, and secondly, such devices are quite expensive, ranging from $120-170, which is affordable only to wealthy people. If you are a single person, then a medium-power iron will be enough for you. (~1500 W).
The weight category of the iron is no less important. In the days of coal and cast iron irons, clothes were ironed mainly due to the overwhelming weight of the device. Today there is no need for this, so the lighter the iron, the easier it will be for you to handle it, although some people like heavier irons.
We would like to make a separate point about the water tank. In this case, the larger the capacity, the better. The most common models are with a capacity of 250 ml. The largest tank to date is 350 ml (one of the achievements of Siemens).
Next, pay attention to the variety of steam functions. You should not buy an iron that does not have a constant supply of steam and a steam boost, which are necessary to smooth out deep folds: even if without steam, the fold has disappeared from the surface of the fabric, you cannot be sure that it will be forever. Most likely, in 1-2 hours it will appear again.
Be sure to ask the seller to show detailed characteristics steam functions, they are also of no small importance: if the maximum steam supply reaches 15 g/min, you are unlikely to be able to iron thick fabric with it. It is also necessary to adjust the steam supply, since different types of fabric require different intensity. Some companies do not indicate such parameters at all. Well, in this case we can only rely on the integrity of the manufacturers.
If you want the iron to last a long time, then it must be equipped with protective functions (anti-lime rod, self-cleaning function, etc.) Each company has protective functions according to different principles, so ask the seller what the model you like is equipped with and how these functions work. It’s difficult to recommend anything specific here, as they say, depending on the taste and color... Although I don’t recommend you buy an iron with replaceable cartridge, because it will not be so easy to buy a spare one, there is a high probability that you will have to go around more than one store before you find it.
So, you have already found out for yourself which device will suit you completely. There are little things left: choose the design you like and estimate the amount you are willing to pay for the purchase. The main thing to consider is the brand of the iron. Philips, Siemens, Braun, Tefal, Rowenta, Bosh are leaders in production household appliances. Their quality is more reliable, and the devices themselves are more expensive, $60-80. If you are counting on $20-30 when purchasing, then you should pay attention to irons Scarlett, Unit, Binatone, Clatronic, Vitek, Vigod etc.
Remember that if the iron meets all your requirements, ironing will cease to be torture, and when working with it you will receive, if not pleasure, then at least complete satisfaction.
I hope that reading this article will help you choose, operate correctly and extend the life of such a necessary device as an iron.
Imagine a situation where your favorite iron is released Russian company, stopped working. The question immediately arises of how to disassemble the Vitek iron in order to repair it. If you have it on hand necessary tool, then in most cases you can restore the device’s functionality with your own hands.
Reliable household appliances produced under the Vitek brand are deservedly popular among Russians. However, any device can fail. Therefore, the topic of disassembling and repairing various household appliances, including irons, is quite relevant.
How does an iron work?
In order to disassemble and repair an electric iron, you need to know how it works and works. Without this knowledge, it is useless to begin repair work. Almost all steam irons different manufacturers– Philips, Braun, Tefal, Vitek and others – have the same device and principle of operation. The only differences can be in technical performance individual parts.
The main part of any electric iron is the soleplate with a built-in tubular electric heater (hereinafter also referred to as the heating element). Heating element power in modern models Vitek irons are usually 2000W, 2200W or 2400W. The devices are produced with soles made of different materials– stainless steel, aluminum, Teflon, ceramics and others. The soles have holes through which steam escapes in order to ensure the required quality of ironing. The heating temperature of the metal base is regulated by a built-in thermostat.
Devices with a steam generation function have a reservoir into which water is poured. The liquid must be cleaned and softened - only in this case can the formation of scale inside the sole be prevented. Water flows from the reservoir onto the heated sole, is converted into steam and exits through the holes. The intensity of steam generation is also adjustable. Most modern models have a function of forced release of a steam cloud with maximum intensity - steam boost.
As a rule, electric irons have nozzles for spraying water. Connection to the electrical network is provided by an electrical cord that can move freely relative to the housing. Inside the housing, the cord is attached to a terminal block. Thus, the device of modern steam irons is not complicated. Even those who are far from technology can understand it.
Common breakdowns
Due to the simplicity of the device and operation, the list of common faults in various models Vitek irons - VT-1201, VT-1209, VT-1244 and others - are the same. This statement is also true for devices of other brands, since they have no fundamental design differences. A description of the main breakdowns is given in the table below.
Illustration |
Description of the breakdown |
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Break or short circuit in the power cord. One of the most common and dangerous defects that occurs as a result of long-term use. Over time, the cord is subjected to stress; the wires located under the outer insulation become bent and twisted. Thermal insulation can also be damaged, which leads to the risk of melting the insulation of electrical conductors. Such malfunctions may result in electric shock. Damage can be corrected by replacing the cord |
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Scale formation. This is more likely not a breakdown, but the result of improper operation, leading to disruption of the steam generation function. Salts contained in hard water precipitate on the steam-conducting holes in the sole. To avoid this defect, you should only pour purified softened water or distillate into the iron. To remove scale, the holes are cleaned with a cotton swab or any other object, the hardness of which should not exceed the hardness of the sole material. |
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Damage to the thermostat. This part allows you to regulate the heating temperature of the sole. The bimetallic strip maintains a given temperature by connecting or disconnecting electrical contacts, depending on the temperature. Over time, contact may become compromised due to contamination or fabric fibers. As a result, the heating element will not heat the sole. To fix the damage, you will have to disassemble the iron and clean the contacts with fine sandpaper or any sharp metal object. |
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Thermal fuse trips. This part is a means fire protection. Thermofuz opens the electrical circuit and turns off the electric iron if the heating temperature of the sole exceeds the permissible temperature. Various models have both disposable and reusable safety devices. When diagnosing, the serviceability of the fuse is determined with a multimeter. The resistance of the working device is zero. If the thermal fuse is faulty, the multimeter will indicate an open circuit. The breakdown can be eliminated by replacing the part. |
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Failure of the heating element. This breakdown occurs frequently and leads to a complete loss of functionality of the iron. The sole just doesn't get warm. In modern models, the heating element is combined with a sole single design and it cannot be replaced separately. To check the serviceability of the heater, use a multimeter (see figure). A normally operating heating element has a resistance ranging from 20 to 40 Ohms. If the multimeter shows an open circuit, you will have to buy a new iron, since the cost of replacing the soleplate is comparable to the price of a new device |
This video introduces readers to typical faults irons, the procedure for their diagnosis and elimination:
Preparatory stage
In order to disassemble, diagnose, repair and assemble a Vitek iron, you must have the appropriate tool. As readers have already guessed, diagnostics are carried out using a multimeter. Without this device it is rarely possible to find and localize a breakdown. In addition, for repair work You may need a soldering iron.
In order to disassemble the iron, you should know that the back cover can be tightened with a screw with an original head that has a star-shaped slot with three rays (see figure). These are the screws used in many models of Vitek devices.
With some skill, it can, of course, be unscrewed. If this doesn’t work, you can make a tool - take a flat-head screwdriver of a suitable size and cut out a small recess in the middle.
In general, the following tools and materials may be needed for disassembly and repair:
- a set of flat and Phillips screwdrivers;
- platypuses;
- thin flat spatula;
Also see if you have the following materials:
- heat shrink tube;
- insulating tape;
- zero size sandpaper.
They can also be useful when repairing your iron.
Disassembly process
The work must be done in stages, adhering to a certain sequence. The following describes the disassembly procedure for the Vitek VT-1259 model.
For other models of electric irons Russian manufacturer disassembly is done in a similar way. There may be differences, but they are not fundamental. A description of the actions is given in the table.
Illustration |
Job description |
|
Using a screwdriver with a curved tip (see photo above), unscrew the bolt holding the back cover, then remove it |
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To unscrew the bolt shown in the photo, you will have to carefully pry the buttons located on the handle with a knife or a flat spatula and remove them. Be careful not to damage the latches. Next you will need a Phillips head screwdriver |
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In order to remove top part handles, pry the latches along the seam with a knife or spatula and unclip them. Then unscrew the two bolts shown in the photo |
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You will find another bolt below, next to the two that were just removed. |
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Unscrew all the bolts shown in the photo on the back of the electric iron. The two unmarked bolts holding the power cord in place should not be removed. Otherwise, the cord will fall off and interfere with operation. |
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Unscrew three more bolts in the bow |
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Lift the body, separating it from the sole. To get to the parts located inside, unscrew the three bolts shown in the photo |
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That's all, the iron is completely disassembled. Now you can find out the cause of the malfunction and repair the device. Reassembly is done in reverse order |
In conclusion, we can add only one thing: most users can handle disassembling a Vitek iron of any model on their own. But repairs may require certain qualifications.
Video
To learn more about the procedure for disassembling Vitek irons models VT-1207, VT-1229, VT-12125, watch the video:
Electronic engineer with many years of experience. For several years I was engaged in organizing the repair of household appliances, including washing machines. Loves sport fishing, water tourism and travel.
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Since then, when people took off animal skins and began to wear woven clothes, the question arose of removing folds and wrinkles from things after washing. Things were pressed down with flat stones, ironed with frying pans filled with hot coals, and everything else housewives could come up with until the American inventor Henry Seely patented an electric iron on June 6, 1882.
And only in 1903, the American entrepreneur Earl Richardson brought the invention to life, making the first iron with electric heating, which the seamstresses really liked.
Operating principle and electrical circuit of the iron
Electrical circuit diagram
If you look at the electrical diagram of a Braun iron, you might think that this is a circuit for an electric heater or electric kettle. And this is not surprising; the electrical circuits of all the listed devices are not much different. The differences lie in the design of these household appliances due to their different purposes.
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The 220 V supply voltage is supplied through a flexible heat-resistant cord with a molded plug to the XP connector installed in the iron body. The PE terminal is a grounding terminal, does not take part in the operation and serves to protect a person from electric shock in the event of a breakdown of the insulation on the housing. The PE wire in the cord is usually yellow - green colors.
If the iron is connected to a network without a ground loop, then the PE wire is not used. Terminals L (phase) and N (zero) in the iron are equivalent; which terminal receives zero or phase does not matter.
From terminal L, current is supplied to the Temperature Regulator, and if its contacts are closed, then further to one of the terminals of the heating element. From terminal N, current flows through a thermal fuse to the second terminal of the heating element. A neon light bulb is connected parallel to the heating element terminals through resistor R, which lights up when voltage is applied to the heating element and the iron heats up.
In order for the iron to start heating, it is necessary to apply supply voltage to a tubular electric heater (TEH) pressed into the sole of the iron. To quickly heat the sole, heating elements are used high power, from 1000 to 2200 W. If such power is constantly supplied, then within a few minutes the sole of the iron will heat up red-hot and it will be impossible to iron things without ruining them. To iron items made of nylon and anide, an iron temperature of 95-110°C is required, and items made of linen require an iron temperature of 210-230°C. Therefore, to set the required temperature when ironing items made from different fabrics, there is a temperature control unit.
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The temperature control unit is controlled using a round knob located in the central part under the handle of the iron. When turning the knob clockwise, the heating temperature will increase; when rotating counterclockwise, the heating temperature of the soleplate will be lower.
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Rotation from the handle to the thermostat assembly is transmitted through an adapter in the form of a sleeve or metal corner, put on the threaded rod of the thermostat. The handle on the iron body is held in place by several latches. To remove the handle, just pry it by the edge with a little force using the blade of a screwdriver.
The operation of the thermostat of the Philips iron and any other manufacturer is ensured by installing a bimetallic plate, which is a strip of two metals sintered over the entire surface with different coefficients of linear expansion. When the temperature changes, each metal expands varying degrees and as a result the plate bends.
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In the thermostat, the plate is connected through a ceramic rod to a bistable switch. The principle of its operation is based on the fact that, thanks to a flat curved spring, when passing through the equilibrium point, the contacts instantly open or close. Speed of action is necessary to reduce the burning of contacts as a result of the formation of a spark when they open. The switching point of the switch can be changed by rotating the knob on the body of the iron and thus control the heating temperature of the soleplate. When you turn the thermostat switch on and off, a characteristic soft click is heard.
To increase the safety of operating the iron in case the thermostat breaks down, for example, the contacts are welded together, modern models (there was no thermal fuse in Soviet irons) install a thermal fuse FUt, designed for an operating temperature of 240°C. When this temperature is exceeded, the thermal fuse breaks the circuit and voltage is no longer supplied to the heating element. In this case, what position the temperature control knob is in does not matter.
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There are three types of thermal fuse designs, as in the photo, and they all work on the principle of opening contacts due to bending of the bimetallic plate as a result of heating. In the photo on the left is a thermal fuse for a Philips iron, and at the bottom right is a Braun one. Usually, after the sole temperature drops below 240°C, the thermal fuse is restored. It turns out that the thermal fuse works like a thermostat, but maintains a temperature suitable for ironing only linen items.
To indicate the supply voltage to the heating element, a neon light bulb HL is connected parallel to its terminals through a current-limiting resistor R. The indicator does not affect the operation of the iron, but allows you to judge its performance. If the light is on, but the iron does not heat up, it means that the heating element winding is broken or there is poor contact at the point where its leads are connected to the circuit.
Wiring diagram
All electrical diagram The iron is mounted on the opposite side of the sole, made of high-strength aluminum alloy. This photo shows the wiring diagram of a Philips electric iron. Wiring diagrams of irons from other manufacturers and models of irons differ slightly from those shown in the photo.
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Supply voltage 220 V is supplied from power cord using plug-in terminals placed on terminals 3 and 4. Terminal 4 is connected to terminal 5 and one of the heating element terminals. From pin 3, the supply voltage is supplied to the thermal fuse and then to the iron’s thermostat, and from it via the bus to the second terminal of the heating element. Between pins 1 and 5, a neon light bulb is connected through a current-limiting resistor. Pin 2 is grounding and is riveted directly to the sole of the iron. All conductive bus bars of the circuit are made of iron and in this case this is justified, since the heat generated in the tires is used to heat the iron.
DIY electric iron repair
Attention! Care should be taken when repairing an electric iron. Touching exposed parts of a circuit connected to an electrical outlet may result in electric shock. Don't forget to remove the plug from the socket!
Any home handyman, even one who has no experience in repairing household appliances, can carry out repairs on his own iron. After all, there are few electrical parts in the iron, and you can check them with any indicator or multimeter. It is often more difficult to disassemble an iron than to repair it. Let's look at the disassembly and repair technology using the example of two models from Philips and Braun.
Irons stop working for one of the following reasons, listed by frequency of occurrence: a broken power cord, poor contact of the terminals where the cord is connected to the electrical circuit, oxidation of the contacts in the thermostat, a malfunction of the thermal fuse.
Checking the service cord
Since during ironing the power cord is constantly bent and the greatest bending occurs at the point where the cord enters the body of the iron, the wires in the cord usually fray at this point. This malfunction begins to appear when the iron is still heating up normally, but when ironing, the heating on indicator blinks, without being accompanied by a click of the thermostat switch.
If the insulation of the conductors in the cord frays, a short circuit may occur with an external manifestation in the form of a flash of fire with a loud bang and tripping of the circuit breaker in the panel. In this case, you need to unplug the iron from the socket and begin repairing it yourself. Short circuit wires in the iron cord are not dangerous for humans, but housewives are very impressed.
If the iron stops heating, then first of all you need to check the presence of voltage in the outlet by connecting any other electrical appliance to it, such as a table lamp, or connect the iron to another outlet. Before doing this, do not forget to turn the temperature regulator on the iron clockwise at least to the first circle on the scale. In the extreme left position of the thermostat knob, the iron can be turned off. If the socket is working properly and the iron does not heat up, then with the cord plug inserted into the network, move it at the entrance to the iron body, simultaneously pressing, while watching the power indicator. The same operation must be done in the area where the cord enters the power plug. If the indicator lights up even for a moment, it means that there is definitely a wire break in the power cord and you will have to take the iron to a service workshop or repair it yourself.
Using a multimeter or pointer tester
If you have a multimeter or pointer tester, you can check the power cord without connecting it to the network, which is safer by connecting the probes of the device, turned on in resistance measurement mode, to the pins of the power plug. A working iron should have a resistance of about 30 ohms. Even a slight change in the reading of the device when moving the cord will indicate the presence of a broken wire.
If the power cord is frayed at the entry point electrical plug, then there is no need to disassemble the iron, but it will be enough to replace the plug with a new one, cutting it off at the point where the wire is damaged.
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If the power cord is frayed at the entrance to the iron or the proposed method does not allow you to determine the faulty cord, you will have to disassemble the iron. Disassembling the iron begins with removing the back cover. Difficulties may arise here due to the lack of a suitable bit for the head of the screws. For example, I don’t have bits for an asterisk slot with a pin in the center, and I unscrew such screws with a flat-head screwdriver with a suitable blade width. After removing the cover from the iron, all the contacts necessary to find the faulty part in the iron will become available. It will be possible, without further disassembling the iron, to check the integrity of the power cord, the serviceability of the heating element and the thermostat.
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As you can see in the photo of the Philips iron, three wires come out of the power cord, connected using plug-in terminals to the insulated iron terminals different colors. The color of the insulation is the marking of the wires.
Although international standard not yet, but most European and Asian manufacturers of electrical appliances have accepted yellow-green Use the color of the insulation to mark the grounding wire (which is usually denoted in Latin letters P.E.), brown– phase ( L), light blue– neutral wire ( N). Letter designation, as a rule, is applied on the iron body next to the corresponding terminal.
Conductor insulation yellow-green color is grounding, serves to ensure safety, and does not affect the operation of the iron. The current-carrying wires are brown And light blue insulation, so they need to be checked.
Using a table lamp
There are many ways to check the power cord of an iron and it all depends on what tools the home technician has at hand. If you don’t have any equipment at hand, then you can use the simplest method.
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To do this, you first need to remove the cord plug terminals from the iron terminals. The slip-on terminals on the iron contacts are usually held in place by latches, and in order for them to be easily removed, you need to press the latch with a sharp object, as shown in the photo. At the same time, you need to inspect the contacts for oxidation or burning, and if any are present, clean the contacts from the bottom and top to a shine using fine sandpaper. If the terminals are put on without effort, then you need to tighten them with pliers. Step by step instructions Repair of terminal connections in photographs is given in the article “Restoring terminal contact”. After this, you need to put the terminals in place and check the operation of the iron by connecting it to the network. It is quite possible that this was the fault and the iron will work.
If the terminal connections are in order, then you need to remove the terminals attached to the brown and blue wires and connect them to the plug pins of any electrical appliance using insulating tape, a table lamp with an incandescent or LED bulb is best suited for this. The switch in the table lamp must be in the on position. After this, plug in the iron's plug and crumple the iron's wire at the point where it enters the body and at the plug. If the table lamp shines steadily, it means that the iron wire is working properly and you will have to further look for the fault.
Using a phase indicator
Checking a tubular electric heater (TEH)
Heating elements in irons rarely fail, and if the heating element is faulty, the iron has to be thrown away. To check the heating element, it is enough to remove only the back cover from it. Typically, the terminals of the heating element are connected to the outermost terminals and, as a rule, the terminals of the heating on indicator are connected to the same terminals. Therefore, if the indicator lights up but there is no heating, then the reason for this may be a break in the heating element’s spiral or poor contact at the points where the iron leads are welded to the contact rods coming out of the heating element.
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There are models of irons, such as the Braun model shown in the photograph, in which the thermostat is connected to the break of one terminal of the heating element, and the thermal fuse is connected to the break of the other. In this case, if the thermal fuse is faulty, then an erroneous conclusion can be made that the heating element is faulty. The final conclusion about the condition of the heating element can only be made after complete disassembly of the iron.
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Checking the serviceability of the iron thermostat
In order to get to the thermostat to check, you need to completely disassemble the iron. The handle of the iron and the plastic part of the body are attached to its metal part using screws and latches. There are a huge number of iron models, even from the same manufacturer, and each of them has its own mounting methods, but there are general rules.
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One attachment point is usually located near the nose of the iron and the plastic body is fixed with a self-tapping screw, as in this photo of a Philips iron. In this model, the self-tapping screw is located under the steam quantity adjustment knob. To get to the head of the screw, you need to turn the handle counterclockwise until it stops and pull it up. After removing the steam supply adjustment unit, the screw can be unscrewed.
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In the Braun iron model that I had to repair, the self-tapping screw was hidden under the decorative cap of the water nozzle. To unscrew the screw, I had to remove the nozzle. It just fit tightly. By the way, it can be removed for cleaning if it becomes clogged.
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The second attachment point is usually located in the area where the power cord enters. The plastic body of the iron can be attached either with self-tapping screws or with latches. The Philips iron model shown in the photo uses a threaded mounting method. From the point of view of the repairability of the iron, fastening with self-tapping screws is preferable, since during disassembly the risk of damage to the fastening elements of the plastic case is reduced.
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And in the Braun iron model, the plastic part of the body with the handle is secured using two latches hooked onto the eyes. To disassemble, you need to disengage the latches by moving them apart.
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This work must be done carefully so as not to break the latches and eyes. The latches are disengaged, and now the body part with the handle can be separated from the iron. It, in turn, is attached to the adapter cover with screws or using flags.
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In this photo of a Philips iron, the cover is secured to the soleplate using three screws. Before unscrewing the screws, you need to remove the power indicator, which is held in place using slip-on terminals on the iron's terminals.
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And on the Braun iron model, the lid is secured to the sole using four metal flags threaded through slots and turned. To release the cover, use pliers to turn the flags so that they align with the slots. In this iron, two flags at the spout were completely rusted, and I had to bend a special adapter from a steel strip and cut two threads in it for screw fastening.
After removing the cover, the thermostat assembly will become accessible for testing and repair. First of all, you need to inspect the condition of the contacts. The Philips iron also has a thermal fuse in the thermostat assembly. When cold, the contacts must be closed.
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If appearance contacts are not suspicious, then you need to ring them using a dial tester or multimeter turned on in the minimum resistance measurement mode. The photo on the left shows the continuity diagram of the thermal fuse contacts, and on the right - the thermostat. The multimeter should show zero reading. If the multimeter shows 1, and the dial tester shows infinity, it means that the fault lies in the contacts; they are oxidized and require cleaning.
Checking the contacts of the thermostat assembly can also be checked using an indicator to find the phase according to the method for checking the power cord described above, touching one and the other contacts in succession. If the indicator lights up when you touch one contact and not the other, it means the contacts are oxidized.
You can do without checking by immediately cleaning the contacts of the thermostat and thermal fuse with sandpaper. Then turn on the iron, it should work.
If there are no instruments at hand to check the contacts, then you can turn on the iron and use a screwdriver blade with a well-insulated plastic handle short-circuit the contacts. If the indicator lights up and the iron starts to heat up, it means the contacts are burnt. Extreme caution should not be forgotten.
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To clean the contacts, you need to insert a narrow strip of fine sandpaper between the contacts and pull it a dozen times. Next, turn the strip 180° and clean the second contact of the contact pair. It is useful to clean the contacts of the thermostat to extend the life of the iron if, for example, when repairing the steam supply system, the iron had to be disassembled.
Examples of self-repair of irons
Recently I had to repair two faulty irons trademark Braun and Philips. I will describe the problems that had to be fixed.
Braun electric iron repair
The iron did not heat up, the indicator did not shine at any position of the thermostat adjustment knob. When bending the power cord, there were no signs of the iron working.
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After removing the back cover, it was discovered that the supply voltage was supplied through the terminal block. Access to the plug-in terminals was difficult. The markings of the wires corresponded to the generally accepted color coding. The iron had already been repaired previously, as evidenced by the broken left latch on the terminal block.
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The appearance of the removed terminal block is shown in the photograph. It also has a neon light indicating the supply of supply voltage to the heating element.
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The input contact busbars for supplying supply voltage were in some places covered with an oxide film of rust. This could not cause the iron to break down, which was confirmed by connecting it after removing traces of rust from the contacts using sandpaper.
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After completely disassembling the iron, the thermal fuse and thermostat contacts were tested using a multimeter. The thermal fuse shows a resistance of zero ohms, and the thermostat contacts show infinity.
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Inspection showed that the contacts were tightly adjacent to each other, and it became obvious that the reason for the failure lay in the oxidation of their surfaces. After cleaning the contacts with sandpaper, contact was restored. The iron began to heat up normally.
Philips electric iron repair
I received a Philips iron for repair after the owner cleaned the steam generation system. The thermostat did not work, and the iron heated up to the temperature at which the thermal fuse opened.
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After completely disassembling the iron, it was discovered that the ceramic pusher, which should be located between the bimetallic plate and the thermostat switch, was missing. As a result, the bimetallic plate bent, but its movement was not transmitted to the switch, so the contacts were constantly closed.
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There was no old iron from which the pusher could be removed, there was no opportunity to buy a new one, and I had to think about what to make it from. But before making the pusher with your own hands, you needed to determine its length. The bimetallic plate and the switch had coaxial holes with a diameter of 2 mm, in which the standard pusher was previously fixed. To determine the length of the pusher, take an M2 screw and two nuts. To secure the screw instead of the pusher, I had to lift the thermostat by unscrewing one screw.
Attention! The bimetallic plate is in contact with the soleplate of the iron and has good electrical contact with it. The switch plate is connected to the electrical network. The screw is metal and is a good conductor of electric current. Therefore, touching the soleplate of the iron when making the described adjustment must be done only with the iron plug removed from the socket!
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The screw was inserted into the hole of the bimetallic plate from below, as in the photo, and secured with a nut. Thanks to the ability to rotate the second nut clockwise or counterclockwise, it became possible to adjust the height of the pusher simulator in order to configure the thermostat to maintain the temperature set by the temperature control knob.
The length of the pusher at which the heating temperature of the iron corresponds to the one set by the position of the adjustment knob can be selected by doing test ironing. But for this you will have to assemble and disassemble the iron every time. It is much easier to use an electronic thermometer. Many multimeters have the function of measuring temperature using a remote thermocouple.
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To measure the temperature of the soleplate, you need to put the handle on the thermostat and set it to the position with the mark one, two or three circles opposite the pointer on the iron body. Next, attach the thermocouple to the soleplate of the iron, fix the soleplate in a vertical position and turn on the iron. When the temperature of the sole stops changing, take readings.
As a result of the experiment, it was determined that a pusher with a length of about 8 mm was required. Since the iron inside the body can heat up to a temperature of 240°C, the pusher had to be made of heat-resistant material. A resistor caught my eye and I remembered that in it a resistive layer is applied to a ceramic tube. The 0.25 W resistor was just the right size, and its shortened copper leads threaded through the holes would serve well as clamps.
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The resistor will fit any value. Before installing it in the iron, the resistor was heated to red on a gas water heater burner and the burnt layer of paint and resistor coating were removed using sandpaper. Everything was removed down to the ceramics. If you use a resistor with a value of more than 1 MOhm, which you need to be 100% sure of, then you don’t have to remove the paint and the resistive layer.
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After preparation, the resistor was installed instead of the ceramic spacer element and the ends of the taps were slightly bent to the sides. The iron was assembled and the operation of the thermostat was rechecked, which confirmed that the temperature was maintained by the thermostat within the limits of the data given in the table.
What is the maximum temperature that a Philips iron can reach?
When calibrating the thermostat, I decided to find out at the same time what the maximum temperature an electric iron can heat up to is.
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To do this, the terminals of the thermostat and thermal fuse were short-circuited. As you can see in the photo, the device showed 328°C. When the soleplate was heated to this temperature, the iron had to be turned off for fear that its plastic part might be damaged.