Homemade apple juice has a lot of fans. And not only because it has a pronounced taste - fresh apple juice contains vitamins and nutrients. In stores, fresh juice, as they say about it, is real, without chemicals and preservatives. The only option is to squeeze out a can of fresh juice yourself. But this will require a special tool.
An apple chopper and a juicer will help overcome a number of difficulties in preparing and processing fruits. With such equipment, it will take three times less time to prepare juice than with manual processing.
Check out the benefits, features and process of making a shredder in your home workshop.
Why Should You Buy a Crusher?
The named device can be easily found and purchased on the Internet or in a store, but real craftsmen design a crusher with their own hands, spending a minimum of money in the manufacturing process. Such a device is made from improvised materials.
A crusher is needed to grind apples into small pieces. This will make it easier to crush the apples, and the juice yield will increase. It is generally accepted that the smaller the mass, the more productive the result of the production of apple juice at home.
Chopper Benefits
The universal crusher has a number of advantages:
- It will take a minimum of time to process apples of large volume.
- The amount of waste is reduced to a minimum. All the juice is squeezed out of the fruit, and not much is left for the rest. a large number of cake.
- Construction home chopper low cost process.
- When processing fruits in this way, physical effort is minimized.
- Small batches of apples are the most convenient to process, which is ideal for the household.
- The equipment is practical and reliable.
- If the installation is out of order, you can fix it yourself without resorting to the help of craftsmen, which significantly saves money.
To design an apple crusher at home, use a standard set of tools. Special equipment is not needed here. In addition, materials for the manufacture of the device will also be required, and if there are no suitable parts at hand, you will have to make a purchase.
Choppers are of different types:
- metal;
- wooden;
- combined.
But the main thing is not what the installation is made of, but how it copes with functional tasks. So, let's look at how to make a crusher with your own hands.
Material preparation
For work, prepare a sheet of stainless steel, d80 mm. In the future, the metal will be processed for lathe and make steps from it for the shaft exit and under the bearings.
Gear shaft design
For manufacturing, a milling machine is used and 8 faces are removed. In order to increase the productivity of the installation, triangular notches are made with a grinder on the teeth (along the entire length).
Case manufacturing
For the base, a case from the old one is suitable washing machine With vertical loading, namely its outer part, made of stainless steel with a wall thickness of up to 2 mm. During processing, the workpiece is cut into four parts, getting 2 end and side parts. Elements are folded into one design and tacked welding machine. Before final welding of the side pieces, metal sheets in the lower part they bend a little, making a small gap between the rotating shaft and the wall of the structure.
For smooth rotation, the shaft is well fixed using bearing assemblies similar to those installed in circulars. In order for a do-it-yourself apple crusher to stand securely, it is attached to a support frame, for the manufacture of which metal corners are used.
For the base of the machine, wooden blanks from durable rock are taken. A plank base is placed below, on which a container is subsequently placed to receive the processed mass at the exit, which later needs to be placed under the apple press.
Fixture improvement
For the convenience of work, they tighten the belt, which is fastened with a special bolt for clamping and by the main block along the guides.
Rollers and a handle are screwed to the frame, which makes it easy to transport the chopper.
It is possible to avoid bending the body of the apple crusher by attaching to top corners frame with bolts.
Note! To avoid splashing when processing apples, make sure that the dishes in which you collect the puree at the exit are wide. Keep the frame low during the construction process, otherwise the processed food will flop into the basin and splash around.
Assembly of the control unit
To do this, you will need special ballast equipment. Do not be afraid of the big name - this is the button responsible for issuing commands: “turn on” and “turn off”.
The electric motor is mounted on the side of the structure so that liquid and splashes from the processed fruits do not get on it.
A do-it-yourself crusher made from improvised materials is no worse than purchased models, but differs only appearance. By the way, sometimes homemade devices show greater performance and technicality than the units developed by specialists.
To save on design, you can not even buy a motor, but take an old unit from washing machine.
The use of an installation powered by an electric motor allows you to chop apples not only for juice, but also for making wine.
An apple crusher is an indispensable thing in the household. Passing the fruits through the chopper only 1 time, you will get a uniform mass, and after reprocessing- a substance that resembles puree in consistency. A home crusher can handle apples of any variety, even the hardest ones.
After that, the processed fruits are loaded under an apple press or into a juicer to obtain fresh or juice.
How to care for your home crusher
If you managed to make a chopper, then the hardest part is over. Do not worry about the care and cleaning of the crusher with your own hands - it's as easy as shelling pears.
The main rule for the operation of devices in contact with food products, - cleanliness of aggregates. After each grinding, thoroughly rinse the surface of the device, clean and dry even in hard-to-reach places- these are the main foci of accumulation of bacteria and mold, which not only lead to rapid deterioration of the juice, but are also dangerous to human health.
Important! Before you start washing, turn off the power to the grinder!
To be able to enjoy delicious juice both in summer and in winter, it is enough to design a home apple crusher and learn how to squeeze juice. Assembling such a unit is quite simple. You will get undoubted benefits and save money.
Grinding equipment for suburban area has a wide variety of uses. With it, you can grind coarse herbal food, break fruit into juice, create combined mixtures for and animals.
Often such mechanisms are quite expensive. But, there is always an option.
1 Types of crushers for a farm site
Before you do this or that, you should clearly define the type of raw material that it will process. Raw material has a different structure and degree of rigidity, respectively, and grinding equipment will differ in a number of features.
Branch shredder - an indispensable utilizer of plant waste
According to this criterion, there are:
- apple press;
- grape crusher;
- bone crusher;
- universal chopper (for example for).
Of course, this is not the whole list. options. But listed machinery can process most of the agricultural products, and very easy to make.
1.1 How to make a grass chopper with your own hands?
The electric device for processing hay and grass crops does not require special skills. For its manufacture, there are enough improvised materials. The mechanism consists of a hopper for raw materials, a grinding drum with several knives, a crushing mechanism, a special sieve, an outlet channel and an electric drive.
The whole manufacturing process looks like this:
- First of all, you need to take care of the electric drive. An engine with a power of 800 W or more is suitable as a power plant. More powerful models will give a smaller degree of grinding.
- The second point is the manufacture of the drum. For the walls of the grinding chamber and its base, metal with a thickness of 4 mm is suitable. The height of the drum must be at least 10 cm, the width must be at least 30. A hole is cut in the bottom of the grinder for connection with the drive.
- Next comes the base with a pallet and a hopper for raw materials. They can be made from tin or from a galvanized metal barrel.
- As a cutting body, metal plates (2 or more) are used, which are connected to the drive disk by means of long bolts and sealing washers. If the length of the bolts allows, you can make two levels of knives, which will improve the crushing.
- A do-it-yourself homemade hay crusher ends with an outlet pipe. It is best for him to use polymer pipes from water supply or sewerage. They do not corrode and fit in diameter.
Before actively using the device, it must be carefully examined, then all bolt fasteners are tightened and welding joints are checked. Only after this is the first launch carried out. Large straw is suitable as a test raw material.
2 How to make an apple crusher yourself?
A do-it-yourself apple crusher will make it easy to process fruits to a homogeneous raw material, from which it is easier to get juice later, or use it to create combined feeds. All apple choppers are based on a roller crushing mechanism.
As a working body for such a device, a steel cylinder with a length of 40 cm and 20 cm in cross section is suitable. Along the entire length, diagonally, stainless steel screws or self-tapping screws are screwed in. In this case, it is better to wind symmetrically in both directions of the cylinder.
The working body is installed on a flat polished board, or on an inclined drain made of tin. It is better not to take galvanized tin, as it can interact with apple juice. The cylindrical press is mounted on the shaft with the help of bearings. As a drive for such a device using a washing machine motor. Its power is quite enough for fruit processing. The shaft is connected to the engine by means of an automobile belt mechanism.
If apples will be used in the food industry in the future, a homemade crusher can be made from environmentally friendly wood materials.
In this case, a working cylindrical organ made of beech or aspen will be used. It is mounted with bearings on a rectangular frame. Screws are screwed into the drum, as in the previous version.
A special bunker is installed on top of the cylinder. Its peculiarity lies in the fact that three vertical walls located perpendicular to the surface, and one stands at an angle. This ensures an easy descent of apples under the crushing drum.
The axis of the toothed drum shaft is brought out, where the handle is attached to it. Such a crusher can be made from a grinder. In this made mechanism will process the raw materials automatically. The withdrawn axis is attached to the grinder drive. High speed of the device will evenly spin the shaft, which will ensure continuous work. A container for receiving processed products is installed below the device.
2.1 How is a do-it-yourself grape crusher made?
Making a grape crusher yourself is not so difficult. There are homemade crushers for grapes with a jaw mechanism, or using a hammer as a working body. In more difficult variant roller crushing is used.
As a working body here rubber rollers will be used to wring clothes from washing machines like "Tavria" or "Riga". You can buy them at almost any flea market or on the Internet. Six guide lines are drawn along each roller. Holes with a cross section of 1 cm and 0.5 cm in depth are made along the entire length of the lines with an interval of 0.5 mm.
The next moment is the most difficult - it is necessary to make two gears for the diameter of the rollers. It is better to entrust this process to an experienced turner.
Next is a bunker for the device. It is made of two wooden and two tin plates, in which the bottom is narrowed. wooden plates installed at an angle, and tin vertically. Two holes are drilled in tin plates at the base, and plates with a welded tube are bolted. The diameter of the tube allows the bearing to be pressed into it (preferably 202). On the one hand, a roller is attached to the bearing, on the other, a gear is put on.
At the end of the installation, the rollers in the base of the hopper should be located with a clearance of 3 mm. As a basis, we take any wide surface(wooden is the easiest to use) and cut a hole under the lower perimeter of the bunker. As a drive, the engine from the washing machine is used. Belt traction is better to take from there. The belt is put on with one side on the engine wheel, and the other on one output of the shaft axis. In this design, the gears will spin in different sides and independently tighten the berries.
This type of grape crusher does not handle waste as well as the destemming roller grape crusher, but has a simpler design.
2.2 Bone crusher and universal grinder
A useful addition to the house will be a garden one, which is suitable for wood chips, bones, solid waste. The device includes the following components:
- power frame;
- working body from saws;
- protective cover;
- bunker for raw materials;
- electric motor.
As a power unit, a gasoline or Electrical engine. For rough materials, you can use the walk-behind tractor drive. The next step is to create a cutting body. To make it will take 10-15 circular saws with a diameter of at least 6 cm.
All saw blades are assembled together on an axle whose diameter depends on the saw hole. A plastic washer is installed between each pair of saws (can be cut from any polymer plate). Such a gasket will prevent the saws from sticking together during operation. On the sides, the cutting body is reinforced with washers or welded. A pulley is attached to the axle. And in general, the cutting body is ready.
The power frame is welded from 4 corners. An axle with saws is attached to one edge. For this purpose, bearings are used, mounted in clamps, which are attached to the frame by welding or bolts. A casing is installed on top of the cutting unit. It is made from sheet steel. Three walls are located in a vertical position, and the fourth has a slight slope towards the base of the frame. A hopper is put on top of the casing, which is also made of sheet or galvanized steel. The hopper is attached to the casing with bolts for ease of maintenance.
Next, the engine is fixed on the frame. A belt drive disk is put on the pulley and attached to the engine disk. For convenience, the system can be equipped with a control system or tumbler. Thus, you get your own. Suitable for, beets, bones, food waste.
How to make an apple chopper with your own hands? To squeeze juice from apples or grapes with a press, you need them Preliminary processing. Apples need to be crushed, and grapes crushed. After all, the higher the degree of grinding, the more output juice. You can not only buy an apple crusher, but also make it yourself. To do this, all you need is the tools that are in your garage and, of course, a little ingenuity will come in handy. Chopper (crusher) for apples, fruits, vegetables and grapes powered by a do-it-yourself drill This is the most cheap way, since you do not need to buy an electric motor, order parts from a turner, etc. An apple and grape chopper can be made from a plastic bucket. 1) Plastic bucket Buy a 20 liter bucket. Remove the plastic cover and handle - they will no longer be useful to you. 2) Cutting knife To make a knife, take a 3mm stainless steel and sharpen it on an emery wheel. Weld a tube in the center, and a hexagon at the end of the tube so that the knife axis can be well clamped in the chuck. On the back of the knife, weld a piece of metal that will cut the way down for the knife. (See photo) 3) Lid Make a stainless steel or plywood lid with a hole in the middle. Make clips on the lid so that you can fix the lid on the bucket. Screw the centering sleeve made of friction plastic to the cover with 4 self-tapping screws. Coat the cover made of plywood with varnish. 4) Foot platform Screw the foot platform to the bottom of the bucket so that the bucket does not scroll while chopping apples. The platform can be made of stainless steel or 10 mm plywood. Lacquer the plywood. 5) Use only a powerful quality drill, or a rotary hammer in drilling mode. To simplify the manufacture of a crusher for apples and grapes, you can buy such a crusher as a whole assembly in our online store or order from us the most difficult parts to manufacture and search for materials (for example, a knife and a bushing). It is very convenient to do this when buying a press, since everything will fit in one box and you will not need to overpay for the delivery of 2 goods. As a result, you will get a ready-made kit for squeezing juice. It remains only to assemble the chopper with your own hands. Do-it-yourself electric grinder (crusher) for apples and fruits for juice (1st option) 1) Crushing cylinder Turn a wooden cylinder with a diameter of about 160 mm and a height of 160-180 mm. Large diameter the cylinder is necessary so that the apples do not have to be pressed and pushed during the chopping process. The cylinder itself will capture them. Turn through in the middle through hole and glue the shaft (stainless steel circle 10-12mm). Screw stainless self-tapping screws into the cylinder in a checkerboard pattern so that the heads of the self-tapping screws protrude by 7-8 mm. The cylinder can also be made from stainless pipe. Slide the bearings onto the shaft ends and screw them onto the housing. Connect the shaft to the electric motor through pulleys and a belt drive. 2) Electric motor - Engine power 0.55 kW - Speed 1400-1500 rpm - To be able to plug it into a regular outlet, it is better to take a single-phase motor. When working with a grinder, be sure to use electrical network with grounding! 3) Body The body of the chopper is made of wood or stainless steel in such a way that the container for falling asleep apples gradually narrows towards the chopping cylinder. Do-it-yourself electric chopper (crusher) for apples, fruits (2nd option) 1) Cutting disc Make cutting disc stainless steel 1mm thick. To do this, cut out a circle and drill alternating holes in it with a diameter of 8mm. Of course, it is best to cut such a disk with laser cutting. Then "knock out" the holes and sharpen with a file or cutter for metal. Screw on the other side of the disk 2 blades that will push the chopped apples out. 2) Casing Weld the stainless steel casing in such a way that when crushed, the apples fly out well and the juice does not get on the motor. To do this, you can use the gland or the principle of "inverted glass". 3) Engine - Engine power 0.18-1.3 kW, depending on the required performance - Speed 1400-1500 rpm, - To be able to plug it into a regular outlet, it is better to take a single-phase motor. When working with a grinder, be sure to use an electrical network with grounding!!! 4) Engine support 5) Weld the engine support or make legs so that the shredder is stable when working, and a bucket for crushed raw materials can be placed at the outlet. Making an electric chopper for apples and grapes with your own hands is a rather laborious process, you also need to comply with all electrical safety requirements. Therefore, it is easier to buy a ready-made apple chopper right away. We are manufacturers of juice extraction equipment and in our online store you can buy both a compact electric grinder for own dacha, as well as a fruit grinder for a small line for the production of natural juices of direct extraction. If you still decide to make an electric chopper with your own hands, then we can offer you to buy a ready-made cutting disc, bushing, chopper body or other spare parts from us. Thus, you will greatly simplify your task of manufacturing and save time. Do-it-yourself apple and grape crusher drawings, as well as do-it-yourself apple and grape chopper drawings are the intellectual property of Apple Press Ltd., therefore, this article describes only the basic manufacturing principles. Read more on our website.
It's no secret that all fruit juices include useful material. In addition, they are also very tasty, so both adults and children especially like them. To date, the most common juice is apple. There are a lot of apples growing in our country, and the juice from them is both tasty and healthy. Therefore, many people are wondering how to make juice with their own hands, without preservatives and flavorings. Unfortunately, you can't buy this in stores.
In order to decide this question, you need, firstly, to use the so-called fruit chopper, and secondly, a juicer, which is perfect for apples. With the mentioned apple crusher, you will be able to get more juice. At the same time, you will put much less effort into its preparation.
In our article, we will look at how an apple crusher is made with our own hands (its drawings will also be provided to your attention).
DIY chopper
So, we need to create a so-called chopper with our own hands. First of all, it is worth noting that the device itself is various kinds. It all depends on the material from which it is made. The choice is wide - from wood to metal. But this is not the most important thing in the crusher, it is very important how it performs its work.
We will consider a crusher from two types of material at once - metal and wood. We first need a sheet of stainless metal, the thickness of which will be no more than 8 centimeters. From this piece it will be necessary to make steps for the bearings and for the shaft to exit. This stage of work must be done on a lathe.
The process of creating a crusher
Further, to create an apple crusher, the drawing of which you can see in the article, we will already need a milling machine. On it we will create toothed shaft. As can be seen in the drawing, in this case, it will be necessary to remove 8 faces. And in order for the crushing of apples to be effective enough, you also need to use a grinder on the teeth, along their entire length, to make special triangular notches. This is what will help to crush the apple simply and quickly.
To make the case of the described device, many use the case from an old washing machine. But it is worth noting that when choosing it, it is necessary that the metal of the case be stainless, and the machine itself would be related to devices with vertical loading. Its walls must be at least two millimeters thick.
It must be cut into 4 equal parts - two end and two side. Then we fold the parts and get the boxes, which must be welded around the edges. But before you complete the welding process in the side parts, you will need to bend the metal a little and leave a small gap. This gap is necessary between the working shaft and the wall of the chopper itself.
Do-it-yourself apple crusher is made in this way.
Making a crusher body
In order for the apple crusher shaft to be well fixed and at the same time to rotate smoothly, you can use ordinary bearing assemblies, which are available in all circulars. From the corners it will be necessary to weld the support frame, and the base of the apparatus can be made of wood. The plank base should be placed from below, as containers will be placed on it, into which the mass coming out of the grinder will fall.
We made the basis of the apple crusher with our own hands, and now let's take care of the motor.
crusher control box
To create a do-it-yourself apple crusher control unit, we use a regular button that will be responsible for starting and turning off the machine. The belt, which is visible in the drawing, will be tensioned using a special clamp bolt while the body moves along the guides.
Do not forget to screw on the handle, which will increase the usability of the crusher. To reduce splashing, use a wide basin and make the frame low. Place the electric motor on the side, then moisture will not get on it.
Outcome
Such apple crushers, which are made exclusively with their own hands, do not differ much from those that are produced in factories and sold in stores. It is worth noting that if you have an old washing machine, then you can not buy a motor, because you can also take it from a washing machine. Both technically and externally, the device is identical to the others.
It is also worth noting that this grinder, which carries out its work from electricity, is used not only for the production of juice, but also for the production of wine. A do-it-yourself apple crusher, the drawings of which you saw in our article, will always come in handy on the farm.
A homemade apple chopper is necessary for those who have a large apple orchard and want to prepare a lot of healthy and tasty juice for the winter without much hassle. It is not so difficult to make a device, and the power and functionality is in no way inferior to store-bought counterparts.
A homemade device will save not only money, but also time.
A finely chopped apple is much easier to crush, and it gives many times more juice. One of the main advantages of the device is the possibility of obtaining a homogeneous apple mass.
In addition, the device has the following advantages:
- In a short time allows you to process a large amount of fruit,
- Waste-free production: after processing, only a little cake remains,
- The device minimizes the physical work of a person,
- Practicality and reliability
- You can process absolutely any number of apples.
Homemade device to general list adds benefits such as:
- Minimum production costs
- Ease of repair and replacement of defective parts.
Making an apple chopper
metal
A do-it-yourself apple crusher is made from materials that are in almost every household, and not so many tools are needed for work.
It is better to start manufacturing by studying the drawings, they can be easily found on specialized forums.
The drawings will help to get an idea about the fastening of parts, dimensions, features of the device. Usually the crusher is made of wood, metal or metal, but with wooden parts.
The first step is to take a sheet of metal, from which steps are made on a lathe for the subsequent mounting of bearings and a steel shaft. By using milling machine eight faces are removed from the shaft, and then small notches are made in the shape of a triangle on the entire surface of the shaft with a grinder.
The body is most often made from the frame of a vertical washing machine, with a wall thickness of at least two millimeters. The lower part of the sides must be slightly bent so that there is a small gap between the walls and the installed working shaft. For better fastening shaft and its free rotation, it is better to use a bearing torque mechanism, which is available in any circular machine.
The next step is welding from corners or metal profile solid frame, and the manufacture of base boards. It is necessary in order to be able to conveniently put buckets for the finished apple mass. When the frame is ready, proceed to assemble the control panel. It consists of a toggle switch to start and stop work. A handle and several rollers are attached to the frame from below - this will make it easy to move the device. The frame is bolted to the upper corners of the frame. If you use the frame of the device without a support frame, then under the pressure of the apples, the bottom and walls of the case will begin to deform. The engine is attached to the body from the side, and covered with a reliable casing.
As an engine, you can use a motor from a washing machine or vacuum cleaner.
from wood
A wooden model is easier to assemble than a metal one.
An important point - the tree must have water-repellent properties. The bunker for loading apples is made of three horizontal and one inclined walls. This design will make it easier to fill apples into the device. The main working element of a wooden crusher is a shaft, which can be made of very durable wood or metal. Screws are screwed into the shaft - the caps will play the role of working teeth, which chop the apples. To increase productivity, the screws are arranged in a spiral.
The working chamber is also made of durable boards. The size of the chamber is selected individually based on the planned number of apples for processing. For greater convenience, the working chamber is installed on a special stand with legs. One side working chamber cut a hole for the exit of the finished apple mass, under which a container is installed.
You can put the shaft into operation using conventional drill without drill. The axis of rotation is brought out of the working chamber and the tip of the drill is mounted on it. Such a device will allow the shaft to rotate at high speed, which will ensure good performance. The crusher is ready!
