The simplest do-it-yourself milling machine. Homemade wood milling machine: components of the device, an approximate manufacturing process. Making a wood milling machine with your own hands: video instruction

In search of a worthy answer to the discomfort that arises when working with a manual milling tool, home carpentry owners eventually come to the need to purchase a convenient milling table.

VovroKsyu FORUMHOUSE user

I've been thinking about this table for a long time. Especially after manually performing f reservation 22 m fence.

The purchase option can be expensive, the dimensions of the machine assembled in a production environment do not correspond to the dimensions of a small home workshop. The best solution in this case would be to assemble the milling table yourself.

Those who wish to make a homemade milling machine will find it in the corresponding section of FORUMHOUSE.

How to make a router table

Homemade milling table is the simplest. The main working unit in it is a manual milling machine. Working with a hand-held power tool involves moving the working cutter along the surface of a stationary workpiece (which is far from always convenient). The milling table for hand tools allows you to change the way of processing and milling in an easier way: the hand tool is fixed on the work table, and the workpiece to be processed is easily fed to the cutter by hand.

Homemade milling table is the simplest wood processing. The main working unit in it is a manual milling machine. Working with a hand-held power tool involves moving the working cutter along the surface of a stationary workpiece (which is far from always convenient). The milling table for hand tools allows you to change the way of processing and milling in an easier way: the hand tool is fixed on the work table, and the workpiece to be processed is easily fed to the cutter by hand.

the milling table for a manual router consists of basic and additional elements. Additional elements are not obligatory, but their use makes it possible to facilitate the hard work of the master as much as possible, to make the design of the device safer, and the functionality close to the capabilities of serial installations.

Universal milling table:main structural elements

The main elements of the milling table are indicated in the figure.

Aib FORUMHOUSE user, Moscow.

I really needed a mobile milling table. Welded the frame, painted and assembled the structure.

The dimensions of the milling table depend on the dimensions of the workpieces being processed, as well as on the growth of the master himself. The length and width should be slightly less than the tabletop, and the height of the bed is 850…900 mm, which corresponds to the most comfortable conditions for standing work. The legs of the homemade product can be made adjustable, which will allow you to compensate for uneven floors or change the height of the bed.

Tabletop for router

The dimensions of the worktop depend on the dimensions of the workpieces to be processed.

dautov FORUMHOUSE user

In a home workshop, a small table 500x500 mm is enough.

For the processing of relatively long parts (for profiling the edges of the door architraves), you will need a worktop of the appropriate size. We look at the drawing:

For the manufacture of the bed, wood-based materials are most often used, which can effectively dampen the resulting vibrations. This can be a chipboard countertop, which is used in the manufacture of kitchen furniture, or a sheet of thick plywood. Here, for example, is a countertop made of chipboard trimming, formed after the installation of a kitchen sink.

Krott64 FORUMHOUSE user

On this trim of the countertop, after a simple refinement, you can do quite decent things.

Someone makes a tabletop from metal, someone from a cut board, but, as practice shows, chipboard and plywood are always a priority.

Orfo74 FORUMHOUSE user

If I do, then from laminated plywood (I have one on my trailer). It has already passed hundreds of thousands of kilometers under the heat and under the "minus". It was not spoiled by salt or rain. And you can still use it, but you need to assemble it either in 2 layers, or make the bottom out of simple plywood.

For the manufacture of countertops, do not use material on the surface of which there are defects (knotty boards, etc.).

Mounting plate for hand router

A hand mill is attached to the mounting plate using threaded connections. Therefore, its production must be taken with all responsibility. The material from which the plate will be made must be strong enough so that the router does not vomit during operation (the consequences can be imagined). It can be a rectangle made of metal or plywood sheet (but metal is more reliable).

AlekX FORUMHOUSE user

A powerful car has a lot of dope. And if she turns out of the table during workit doesn't seem like much.

Dgusepe FORUMHOUSE user

The legs can also be wooden, but it is desirable to make the tabletop from 3 mm metal. For maximum cutter lift.

The length and width of the mounting plate must match the size of the soleplate of the router with which the power tool will be attached to the table.

Longitudinal workpiece stop

The longitudinal stop can be made from an ordinary chipboard sheet or from a cut board. The stop must be movable to allow adjustment of the horizontal overhang of the cutter. For more precise adjustment, measuring rulers can be attached to the sides of the tabletop.

The design of the locking mechanism, which allows you to fix the longitudinal stop in the desired position, is extremely simple. It can consist of two rails with through longitudinal grooves and two threaded locks with lambs.

Instead of rails, you can use two metal corners that will last longer and will not deform under the action of the clamps.

So that dust and chips do not interfere with work, it is advisable to equip the longitudinal stop with a dust collector, to which a chip extractor or a small carpentry vacuum cleaner is connected.

The longitudinal stop can be made double, which significantly expands the functionality of the milling table.

superkuzen FORUMHOUSE user

The monolithic stop makes it impossible to carry out a lot of operations performed on the milling table, that is, it makes the table less functional.

The milling table can perform the functions of a small jointer if an adjustable difference in working planes is arranged between the two halves of the longitudinal stop. This design allows you to shift one half of the stop relative to the other, exposing one stop flush with the cutter using thin wooden plates. Adjusting plates are placed under the non-working surface of the stop.

Manual milling machine

The performance of the milling table will directly depend on the technical characteristics of the hand tool (power, rpm, etc.). Choose a milling cutter for the milling table should be based on the expected load. The additional functionality of the machine will be an additional plus for the master. If you do not yet have a manual router, then choose a tool with an adjustable speed of rotation of the cutter and with the ability to set the processing depth (plunge routers). Very easy to use machines with a spindle lock (for easy replacement of cutting tools), as well as devices with soft start and quick stop of the spindle.

We examined the main elements of the milling table, which will allow the owner to perform the simplest milling operations. In order to expand the functionality of the device, make it universal and increase operational safety, it is necessary to take care of the availability of additional devices. Consider the most common of them.

Longitudinal guide for movable milling carriage

With the help of a longitudinal guide built into the surface of the tabletop, a variety of devices can be attached to the milling table: an angular stop with a protractor, a perpendicular stop, etc.

The longitudinal guide can have a different design, but most often it is an aluminum C-shaped profile into which bolts with wing nuts are inserted. This design allows you to quickly install the device you need at the moment on the milling table.

By the way, with the help of a C-shaped profile, you can also fix a longitudinal adjustable stop on the tabletop.

Vertical clamp

The top clamp increases safety when working on a homemade router and increases the accuracy of processing. Its fastening can be implemented as clamps for a movable carriage.

If you are planning to make a do-it-yourself milling table, a video about setting up a universal carpentry workshop for personal use will help you with this.

Elevator for router

The vertical reach of the cutter very often has to be adjusted. To perform this adjustment, a milling lift is provided - an adjustable stop that allows you to maintain the milling machine at a given height and, if necessary, quickly change this height.

It is expedient to use the milling lift together with submersible type milling machines. Their design initially has guides for adjusting the overhang of the cutter (unlike machines with a fixed engine).

The lift for a homemade router can have various designs.

Car jack lift

To create a lifting mechanism, you can use an old car jack.

Leon42 FORUMHOUSE user

An elevator can be made from a car jack: under the router there is a shelf, we attach a jack to the shelf. We turn the jack - the milling cutter rises or falls.

For convenience, the jack handle can be pulled out of the side wall of the frame. This will make adjustment much easier.

Elevator based on threaded stud

blackk FORUMHOUSE user

An angle with a threaded stud is screwed to the protrusion on the router, on which the measuring pin is attached in the normal mode. A thread is cut in the corner for the threaded stud. By rotating the pin, we kind of screw into the corner and pull the entire router up along the guides. Accordingly, when rotating backwards, we lower the milling cutter.

The mechanism consists of a wooden wedge (pos. 1), in which a through hole for a screw (pos. 2) is drilled. Thanks to the metal plates (pos. 3) attached to the sides of the wedge and having threaded holes, the wedge moves in a horizontal plane, raising or lowering the milling machine. The handle of the lifting mechanism is displayed on the side surface of the bed. To reduce the load during lifting, the router is equipped with a self-made roller (pos. 4).

Switching the milling table on and off

All the necessary equipment for the electrical part of the milling table is already provided in the design of the milling machine. The only thing that can be added to the existing electrical circuit is a remote switch and an emergency shutdown button (after all, no one has yet canceled the safety rules during operation).

The switch for the router can be used the most ordinary. As for the possibility of a quick disconnect: it can be realized by installing an emergency button on the table with a locking mechanism (in which the unlocking is carried out by turning).

Table assembly

We have listed the main and auxiliary elements of the milling table. Each master can determine the order of assembly of the device for himself. The only thing to pay attention to is the manufacture and installation of the mounting plate.

After a plate of a suitable size has been cut from a steel (or plywood) sheet, it is necessary to drill holes in it for mounting the milling machine, a hole for the cutter (its diameter must match the diameter of the hole in the sole of the router) and mounting holes (for attaching the plate to the countertop) .

What tools you need to have in your carpentry or furniture workshop. A video about the construction of a homemade milling table and the features of a carpentry power tool will help you find answers to questions regarding equipment that is rarely used in a small home workshop.

A wood or metal milling machine in a personal workshop makes life very easy for a home craftsman. True, not everyone can afford it. What if you make it yourself? This is quite possibly worth wanting. And in this article we will tell you how to do it.

Most often, a milling machine is needed for woodworking when it is required:

  • cut some kind of curved surface or irregularly shaped workpiece;
  • choose grooves, folds, slots, etc.;
  • perform cross cutting.

Milling machine device

The main elements of the milling machine are:

  • bed;
  • drive unit;
  • table;
  • cutting tool.

How to make a milling machine so that it works flawlessly and is inexpensive? Let's take a look at everything step by step. The technical characteristics of the milling machine depend on the following parameters:

  • table dimensions;
  • the maximum weight and dimensions of the part that can be processed on it;
  • drive power;
  • number of revolutions.

We make a table

There are many schemes of milling machines, but we will consider the design of the table for the machine, the sketch of which is given below.

What is needed to make it

To make a table of a milling machine with your own hands, you will need:

  1. Plywood, plexiglass, steel or duralumin sheet, textolite, MDF, chipboard, in general, which is more affordable for you. This material will go to the manufacture of the table.
  2. Contact adhesive.
  3. The adhesive tape is double-sided.
  4. Fine-grained sandpaper.
  5. Electric jigsaw.
  6. Router with copy cutter with top bearing.
  7. Clamps.
  8. Jointer.
  9. Hardware.
  10. Plexiglas 6 mm for the shield.
  11. Board 20 mm thick.
  12. Aluminium, polycarbonate or phenolic plastic to make the mounting plate.
  13. Aluminum profile with T-slot.
  14. From the equipment you need a cutting machine or a circular saw.

Cover making

Let's start with the lid. As a material we use plywood 19 mm thick. The cover dimensions are as follows:

  • width - 0.5 m;
  • length - 0.6 m.

To improve the characteristics of the milling machine, we will increase the strength of the table, we will make a lining of textolite with a thickness of 2 mm. To do this, cut out a sheet of the same size as the first plywood.

Important: when cutting the cover and lining to the indicated dimensions, be sure to add allowances of 2.5 cm.

  1. We apply a layer of glue on the back side of the textolite and the top of the plywood.
  2. We retreat from the edge of the plywood sheet 0.3 cm and glue the textolite, walking along it with a rubber roller.
  3. We install the workpiece on a cutting machine or a circular saw so that the edge of the plywood sheet is pressed against the stop. We step back from the 6 mm stop and file the plywood and the PCB cladding at the same time. Turn the workpiece over and repeat the same from the opposite edge.
  4. We move the processed edges to the stop and cut the plate to the required size.
  5. We cut out longitudinal and side plates from plywood with dimensions:
  • for longitudinal - width 0.4 cm, length 70 cm;
  • for the side - the width is the same, and the length is 60 cm.
  1. Now let's make an auxiliary part to glue the edge trims evenly:
  • take 4 pieces of plywood measuring 10x10 cm;
  • cut out grooves 5x5 cm in each;
  • we fix them with clamps at the corners of the lid;
  • we attach the lining with glue to the edges of the table top and fix it with clamps, placing something from wooden waste under the bottom.

7. We press our linings to the installed auxiliary part and glue them to the edges of the cover. Through the grooves made earlier, we will be able to see if the linings in the corners have docked correctly.

8. We install a 19 mm thick disk cutter on the cutting machine, and attach a wooden overlay 25 cm high to the stop.

9. Adjust the cutter and stop so that you can select the tongues in the edge plates. The settings need to be precise, so first we check them on unnecessary scraps.

10. We press the cover against the stop, with the side covered with textolite, and select the tongues in the side edge plates. They are needed in order to install an aluminum profile.

11. We take any scrap and cut out a tongue in it with the same disk cutter. We check how the corner stop slider moves in it. If it moves normally with minimal play, then we cut out the same groove in the lid, placing it with plywood up.

Important: chips may appear at the end of the path of the disc cutter, so substitute some kind of support under the table cover.

Preparing a place for the mounting plate

To install the router mounting plate, you need to make a cutout in the table. All this is done in the following sequence:

  1. We cut a square with a side of 29.8 cm from aluminum or other material. This is the mounting plate.
  2. Draw a line on the lid, stepping back from the front edge of 12.5 cm, then divide it in half.
  3. We place the mounting plate on the table so that the point of intersection of the diagonals of the square coincides with the middle of the drawn line. We circle the plate along the contour.
  4. We remove the plate and stepping back from the edges of the contour by 1.2 cm, we draw the outlines of the cutout:

5. We drill a hole so that the jigsaw passes and cut out the cutout.

6. We lay the plate in the contour and fix it with a 2-sided adhesive tape.

7. Along the contour of the plate, we first lay cardboard strips, and then technological strips and fix them with clamps.

8. Remove gaskets and mounting plate. We take a milling cutter, and resting its sole against the technological strips, we set the tool to a milling depth of the table top of 0.3 cm.

9. We control the bearing of the cutter so that it passes along the edges of the technological strips. At the same time, we make shallow passes with a gradual increase in the overhang of the cutter. We finish the work when the sampling depth becomes 0.5 mm greater than the thickness of the plate.

To complete the manufacture of the table of the milling machine with your own hands, we perform the following operations:

  • we grind the longitudinal and side edge linings using sandpaper;
  • blunt the edges of the plastic around the recess under the mounting plate.

We make the base

To make the base of a homemade milling machine, we use the same plywood 1.9 cm thick as for the table top:

  1. Cut out 2 legs 52 cm high and 29 cm wide.
  2. We prepare 4 ties, the width of which is 8 cm and the length is 52 cm.
  3. The edges of the ties and legs are decorated with 12-degree bevels.
  4. To fix the power cord, we cut a bar under it with dimensions of 19x50x42 mm.
  5. We glue the ties and legs to each other and fix the structure using clamps.
  6. We drill holes for screeds. Then we insert screws into them, and remove the clamps.
  7. We glue the bar for attaching the cord to the screed. We fix it with clamps.
  8. We grind the legs with fine sandpaper.
  9. We turn the lid over and laying it on the workbench, attach the assembled structure to it with glue. We fix with clamps.
  10. We make holes in the screed that penetrate further into the cover, for screws with a diameter of 4.5 mm, a length of 3.2 cm with a countersunk head.
  11. We screw in the screws, and remove the clamps.

Stop and pressure comb

This diagram of a milling machine shows a longitudinal stop and a clamping comb.

We start making the stop:

  1. We cut out a wall measuring 1.9x15x66 cm.
  2. We make a base. Dimensions - 1.9x8x66 cm.
  3. We cut out 2 scarves of the dust extraction pipe. Dimensions - 1.9x6.5x8 cm.
  4. We carry out cutting out 2 end plates with dimensions of 1.9x12x19 cm.
  5. We process one edge on each workpiece with a jointer.
  6. We file the raw edges on a cutting machine or circular saw, setting the longitudinal stop at a distance equal to the finishing width of the part + 1 mm, and then we perform jointing.
  7. We measure the finished lid, add another 0.1 cm. We file the stop and its base, matching its length with the size of the lid.
  8. In the middle of the stop and the base, we cut out grooves of 3.8x3.8 cm with a jigsaw.
  9. We glue these 2 parts and clamp them with clamps.
  10. We cut out 2 blanks, from which we will subsequently make end plates. Their dimensions are 1.9x12x19 cm. We glue them with adhesive tape.
  11. We draw a diagonal on the upper workpiece, which is the cutting line. We retreat from the bottom of the plate 1.6 cm, and from the left edge 4.5 cm and draw straight lines, their intersection will be the center of the hole with a diameter of 0.6 cm.
  12. Cutting out the details. We grind the edges, drill a hole, separate the parts.
  13. We attach the finished plates to the stop with glue, fix them with clamps and make guide holes, screw in the screws.
  14. We cut a groove with a disk cutter. Its width is equal to the width of the aluminum profile.
  15. We carry out the final grinding of the finished stop.

The turn came for the manufacture of the shield:

  1. First, we cut out a holder from plywood in the form of a square 12.7x12.7 cm. We round off the upper corners, R = 1.2 cm.
  2. We make slotted holes with an electric jigsaw.
  3. We take sandpaper and grind the part well.
  4. We cut out a shield from plexiglass. We make the same roundings on the upper corners as on the holder.
  5. We connect the shield and holder with adhesive tape, then we drill holes for mounting.

It remains to make a clamp-comb and locking elements:

  1. We make 2 blanks for a pressure comb measuring 1.9x5.1x46 cm from the board.
  2. We perform 30-degree bevels at the ends of the workpiece on a cutting machine.
  3. We retreat 6.7 cm from the ends with bevels and draw transverse oblique lines. At the upper ends mark the radii.
  4. We make a cut to the marked line by placing the workpiece on the cutting machine and pressing it against the stop with a longer edge. In this case, the 3 mm disk rises 5 cm above the machine table.
  5. We turn the part 180 degrees and do the same from the other end.
  6. We shift the emphasis by 0.5 cm from the initial position and repeat the steps at regular intervals. As soon as the stop moves to the 4.5 cm mark, the milling disc must be lowered to 2.5 cm and the edge of the workpiece must be filed to the width corresponding to the drawing.
  7. We retreat 2.3 cm from the rounded edge of the clamp. At this point, in the center of the ridge, we make 1 hole with a diameter of 7 mm, set aside 2.2 cm from its center and make one more, retreat 5.1 cm and drill the third hole.
  8. We connect the last 2 holes with parallel straight lines, take a jigsaw and cut out a slotted hole.
  9. We process everything with sandpaper.

Retaining blocks are manufactured using the following technology:

  • we cut out 2 blanks from a board measuring 1.9x4.5x7.6 cm;
  • drill a hole ø 0.7 cm in the center;
  • we grind the parts and tightly join them with the long edges of the combs.

Final work on the device of the milling machine

  1. We cover all the wooden parts of the homemade milling machine with oil impregnation.
  2. We cut off the aluminum profile with a hacksaw, focusing on the length of the table and stop. We attach one section of the profile to the table, the other to the stop.
  3. Install the switch.
  4. We attach a safety shield to the holder. Then we install this knot, as well as the combs, together with the locking blocks, on the stop.
  5. We mount the parallel stop assembly on the table.
  6. On the back side of the stop to the kerchiefs we mount a dust-removing pipe.
  7. Insert the mounting plate into the recess on the cover.

Drive for milling machine

The choice of engine to include in the milling machine circuit depends on what you are going to do on it:

  • to obtain simple blanks with small samples, a 500-watt motor is enough;
  • for more complex work, it is necessary to choose an engine from 1.1 Kv. Any cutter is suitable for such a drive;
  • on do-it-yourself milling machines, stationary electric motors are installed or hand-held power tools of high power are used as a drive;
  • with a higher number of revolutions, the cut is better.

Watch a homemade milling machine video:

Anyone who works more or less seriously with wood sooner or later comes to the conclusion that it is impossible to obtain a high-quality product without milling. But for a decent household milling machine for woodworking, you will hardly have to pay less than 20 thousand rubles. Will these costs pay off and when? Will the selected unit be adapted to your most common milling operations and to what extent? Solving such questions is speculatively extremely difficult and far from always possible. The way out is to make a wood milling machine with your own hands. This will at least make it possible to understand exactly what this or that machine can do and what you can do with it. Perhaps the need to buy will disappear - a homemade product made for oneself will be handed over for years. The material of this article is intended to lead the reader to just such a turn of events.

What to do?

For processing materials, dozens of different milling operations and at least a dozen types of machines for them are used. At home, not all of their designs are repeatable by beginners and intermediate craftsmen. 2- and 3-axis CNC machines (2D and 3D wood routers) are not considered in this article. It is possible to make a 2D or 3D milling cutter on your own (item 1 in the figure below), but already having quite a lot of experience working on a simple machine, a significant amount of orders and an urgent need for a sharp increase in labor productivity. At the same time, you will have to master the programming of microcontrollers, because. finished samples are designed for a machine of a well-defined design; there will also be considerable costs for stepper motors and precision drive parts.

To begin with, at home, you can make a home-made milling machine of any of the following. varieties:

  • Horizontal (pos. 2 in the figure).
  • Vertical (pos. 3).
  • Flat copy with pantograph (2D duplicarver, pos. 4).
  • Machine for volumetric copying (3D duplikarver, pos. 5).

Tool…

The choice of a machine of one type or another is determined, of course, by the work operations most used by the master. To specify their nomenclature, you must first decide which working bodies (milling cutters) you will need the most. Most of them are applicable in both horizontal and vertical machine.

Shell cutters (pos. 1 in the figure) process preim. straight edges of the boards: cut out grooves and ridges (including shaped ones) in full length, induce a molding (shaped chamfer). The spindle assembly of the machine for shell cutters (see below) is structurally the most simple; its parts can be machined by a turner of the 3rd category. The required drive power for a processing depth of up to 60 mm from 1.5 kW. The quality of the material is almost any, starting from raw right from under the sawmill from the sawmill. The most suitable for shell cutters is a vertical wood router, see for example. Below is a video in 4 parts:

Video: homemade wood milling machine with shell cutters


Mills with a cylindrical shank (landing, landing) are much more varieties, because. their functionality is wider. But for such a cutter, it will be necessary to grind a spindle nozzle with a Morse taper under the chuck; it is also possible to use ready-made spindle assemblies from a drilling machine.

End mills, e.g. Forstner cutter (pos. 2 in the figure above) is a specialized tool; they choose round holes with a flat bottom in thin boards with a decorative coating that cannot be spoiled. Have you ever hung doors on furniture? The holes for their loops were chosen precisely by the Forstner cutter. The quality of the material is no worse than straight-layered wood of the 1st grade of chamber drying. Required drive power from 150 watts. They work with end mills only on a vertical machine or, with a certain skill, manually.

Note: it’s quite possible to choose a Forstner cutter in a 170 W screwdriver for holes D32 for door hinges in furniture chipboard 16 mm thick, it’s quite possible, I did it myself.

End (finger) cutter, pos. 3, can be threaded into both horizontal and vertical spindles. With end mills, blind grooves are selected (not the entire length of the board) and spikes are cut out for carpentry tenon-groove joints. It is more convenient to work with an end mill on a horizontal machine. On a vertical one, it is possible to choose long grooves (grooves) of a rectangular profile on the faces of boards and beams. Tapered end mills (key 4) are also specialized tools for preparing parts for dovetail joining. Work with conical end mills only on a vertical machine. For those and others, the required drive power to a processing depth of up to 80-100 mm is from 1 kW. The quality of the material is from industrial wood of the 2nd grade of air drying (from the timber exchange).

End shaped (curly) cutters, pos. 5, also a specialized but highly sought-after tool. They are used to make a mold (including on curved edges) and select shaped grooves (decorative grooves) of any configuration in the faces of the boards. Drive power from 1.2-1.5 kW; material quality requirements are the same as for face mills. For edge processing, the shaped cutter can be threaded into both horizontal and vertical spindles; for work on layers only in vertical.

Cone cutters (burrs, pos. 6) can also select shaped grooves and induce molding both on a horizontal and vertical machine, but in fact they are a special tool for copy milling machines. The requirements for material quality are high, as for face mills, but the drive power in the copier can be from 250-300 watts.

And, finally, with a circular cutter (pos. 7) in a vertical milling or drilling machine, large-diameter round holes are cut out in almost any not excessively thick material (including sheet metal). Required drive power per hole D200 in 60 mm thick oak plank approx. 2-2.5 kW.

…and its presentation

Milling can be done in two ways: counter and passing, see fig. below. As for wood, ordinary straight-grained wood (especially of not very high quality air-drying) is milled only along the way, otherwise the cutter can very well split and / or ruffle the workpiece. But in this case, with an excessive feed rate, there is a considerable probability of the workpiece being withdrawn by the cutter and damage to the processing profile. Removing dust, sawdust and chips from the working area (and this is a serious problem) on a vertical milling machine during climb milling is difficult, because. the dust collector (see below) has to be placed in the field of view in front of the cutter and it obscures the working area.

Note: on a horizontal milling machine, there are no problems with the removal of processing waste during climb milling, because dust (sawdust) then fly down, and the dust collector socket can be placed directly on the machine plate (see pos. 2 in the figure at the beginning and further).

Up milling gives the best accuracy and cleanliness of processing, but only on sufficiently high-quality and homogeneous materials. From wood - on solid small-layer wood of chamber drying. At the same time, the removal of processing waste on a vertical milling machine is facilitated, but on a horizontal one it is difficult - dust and sawdust fly up. The removal of the workpiece is almost unbelievable, but there is a danger of biting it with a cutter. A behavioral profile can often be modified; bitten and broken workpiece unconditional marriage.

Motor

Based on the foregoing, it is optimal to do a do-it-yourself milling machine with a drive with a power of 1.5-2 kW. The reason is that motors up to such power are produced, incl. asynchronous with capacitor start for voltage 220 V 50 Hz. They can be plugged into a regular household outlet, and switching the direction of rotation is a child's task for an amateur electrician; rotation speed is 700-2850 rpm, which is suitable for milling. It is also possible to use an electric motor of the same type from a washing machine; in this case, it becomes possible to switch the rotation speed (there are different windings for this in asynchronous washing machine motors). A 2 kW motor will provide a processing depth of up to 80-100 mm; if you need a larger one, you will have to put a three-phase motor at 380 V 50 Hz from 3 kW into the machine, see for example. video clip:

Video: homemade vertical milling machine for wood

Note: collector electric motors for 1.5-2 kW 220 V 50/60 Hz (for example, from another washing machine or vacuum cleaner) are not suitable for driving a milling machine - due to their excessively soft external characteristics, the cutter can get stuck in wood, tear and shaggy it (if damp).

What is the best wood router

Now we know enough to choose the horizontal or vertical axis of rotation of the machine spindle. Comparative performance characteristics of horizontal and vertical milling machines for wood are summarized in the table:

Horizontal or vertical?

From the data in Table. it follows that it makes sense to do a horizontal wood router on your own if you are faced with the need for mass simple processing of lumber from raw materials of low quality. Not necessarily for sale; perhaps for cladding with wood siding or clapboard of your house. The savings will be such that it is just right to buy a branded router, but a normal developer does not have extra money. Or, let's say, still for sale, if you are an individual entrepreneur with a sawmill and a circular saw. Compare market prices for unedged and tongue-and-groove boards, calculate the profitability - is the game worth the candle?

Details for the most complex module of a horizontal wood router - a spindle assembly - will be made by any skilled turner similarly to the same circular saw assembly; structurally, they are the same (see the drawings in the figure; plain bearings are highlighted in red).

Cabinet, dust collector and base plate are the same as for the vertical machine (see below). The plate is even simpler - no cutout is needed to hang the motor with vibration damping. Own vibrations of a horizontal milling cutter are an order of magnitude smaller than those of a vertical one. The transmission from the motor to the spindle further reduces them, and pulleys or sprockets for it can be found in their own trash or in the iron market. In a quite decent horizontal milling machine for wood, you can also convert a cash circular saw, see for example. video:

Video: milling machine from circular / planer

Making vertical

A vertical wood milling machine has a lot of great functionality and provides a better quality of material processing than a horizontal one. It is vertical milling machines that are built most of all by home-made amateurs. However, the problem of dealing with vibrations in a vertical milling machine is much more acute. If in a horizontal milling cutter vibrations through the sole of the spindle assembly are given preference. down and are effectively damped, re-reflecting in the thickness of the material, then in a vertical machine the elastic waves in the machine plate propagate mainly to the sides. In this case, their inertia and the occurrence of standing waves with antinodes (foci) of such a magnitude that the workpiece is thrown away from the cutter are possible. Therefore, one of the main tasks of designing a homemade router is to suppress machine vibrations.

Structural scheme

The least susceptible to vibration are vertical milling machines with a lower drive of a free (fixed only from below) cutter. The working body is mounted directly on the motor shaft. The entire drive is made as vibration-resistant as possible. Under the influence of the beats of the cutter on the inhomogeneities of the workpiece, the drive staggers, swaying. At the same time, a noticeable transverse (vertical) component appears in the elastic waves, which is effectively absorbed by the frame, and a heavy motor with a massive, rapidly rotating rotor plays the role of an inertial absorber of mechanical vibrations.

The device of industrial and home-made home vertical milling machines for wood is shown in the figure:

Their main difference is in the folding (lifting) stop 7. Since drives of 5 kW or more with high-performance milling cutters are not used in amateur designs, the folding stop is replaced by a lifting stop that prevents the workpiece from being extruded upwards from the cutter. Also, for an amateur machine, an adapter adapter with a Morse cone on the motor shaft is machined to order, the same as for a home-made drilling machine. A standard clamping chuck for a cylindrical shank is mounted on the cone. In this version, it is also possible to use shell cutters: adapters for them with a cylindrical shank are commercially available or are included in the set of cutters. The most important structural components of such a machine are:

  1. Base plate - the main damper of longitudinal (horizontal) elastic waves in the machine;
  2. Vibration-damping drive board;
  3. Comb stops (emphasis) - dampen vertical vibrations of the workpiece;
  4. Static side stop - ensures the correct feed of the workpiece, and in a home-made machine also some adjustment of the cutter exit (horizontal processing depth);
  5. Dust collector - removes processing waste into a dust collector.

The latter is absolutely necessary when milling, because. wood dust, sawdust and shavings, the cutter gives several times more than they are formed during sawing. The base plate is most often made integral with the vibration damping suspension of the drive. The curbstone (bed) can be any, if only the plate with the rest of the parts did not crash down.

Drive plate and hanger

The window (opening) for hanging the drive from the machine plate is most often cut out square (see the figure on the right), so it’s easier at home. But the machine in operation will tremble much less if the drive window is made round. In any case, the motor must not directly touch the plate (again, see the figure on the right), otherwise, instead of damping the vibrations, they will be strengthened.

The best materials for the plate and drive board are fibrous laminates: textolite, fiberglass with a thickness of 12-15 mm; the thicker the better. Hardboard and other massive plastics are less suitable: they dampen vibrations well, but over time they warp from heating by the motor and the machine loses accuracy. Getinaks and other thermosetting laminates are unsuitable: they exfoliate very quickly due to vibrations.

However, making the whole plate whole is both impossible and impractical: it is difficult, expensive, the vibrations of the drive itself will be freely transmitted to the plate. Only the motor board needs to be made of plastic, and the plate - from impregnated with a vibration-absorbing compound and re-glued plywood, and low-grade construction and packaging will do. It is necessary to re-glue the slab from at least 5 sheets so that the fibers of the outer layers of the neighboring ones are oriented mutually perpendicular.

The scheme for cutting a standard plywood sheet 1550x1550x4 mm into sheets for the base plate of a wood milling machine is given on the left in fig. Sheets for the plate of a horizontal router are cut out without windows for the motor, but with a dust collector socket (see above and below). Plate size up to 750x500 mm. A flash of 50 mm along the contour of the sheet is needed to cut off low-quality material at the edges.

At first, the sheet is abundantly impregnated 2-3 times on each side with building eco-primer (water-polymer emulsion), it perfectly dampens vibrations. The interval between impregnations is at least 3.5 hours. Then the sheet is cut out, a plastic film is spread on the floor (not PVC, it will stick!). Sheet No. 1 is placed on the film and with a brush (better - with a “shaggy” paint roller) a thin even layer of mounting (reinforced) PVA is applied to it; the same layer - on the adjacent side of sheet No. 2. The brush (roller and its tray) immediately after applying the glue is thrown into a bucket of water, and after all the gluing is completed, it is washed in water.

Before folding, the sheets are kept for 15-20 minutes (or according to the instructions on the adhesive package), folded and adjusted without separating them so that the edges of the drive window meet exactly. Then, sheets No. 3, 4 and 5 are glued in the same way. The whole package is covered with a film and loaded over the entire area with a dispersed load of 30-40 kg (it is best to pile more books or magazine binders). Dry for at least 3 days at room temperature: the mounting PVA is strong, its adhesive layer is viscous and perfectly absorbs vibrations, but it takes a long time to dry to full strength.

The design of the motor suspension is shown in the section on the right in fig. Between the motor board and the machine plate, you need to leave a gap of 0.5-1 mm. It is not necessary to clean sawdust from it: they will be an additional side vibration-damping cushion. It is advisable to find a motor with mounting paws protruding beyond the body size: then it will be possible to set (not quickly) the cutter extension upwards. To install the cutter in height, the motor mounting screws are taken long, and the takeaway itself is exposed, putting on them, between the rubber suspension cushion and the motor housing, steel washers alternately with gaskets from the same chambered truck rubber.

The plate with a suspension is checked for workmanship with a pencil. If you put it sticking out 5 cm from the edge of the suspension board, then with the engine running at idle, the pencil should not fall.

Stop and dust collector

A drawing of a simple but good static side stop with a dust collector socket, see the following. rice. Material - re-glued plywood from the same sheet. Holes for comb and lifting stops are drilled in 3-5 pieces: the first 50 mm from the edges of the cutout for the cutter (rectangular); the rest after 25-30 mm. The position of the stops is selected depending on the size of the workpiece and the quality of its material. Lateral removal of the cutter within a small range is regulated by turning the stop and fixing it with a clamp.

dust collector

Since there is no industrial pneumatic system with air extraction at home, milling dust has to be sucked off with a household vacuum cleaner. If you connect it directly to the nozzle of the dust collector, the necessary expensive household appliance will soon fail. An expensive, well-cleaning vacuum cleaner with a hydraulic trap, most likely immediately. So, in addition to the dust collector, a homemade wood router also needs a dust collector, through which the vacuum cleaner is connected.

The dust collector device for the milling machine is shown in fig. on right. Capacity - round in plan from 10-15 liters (preferably from 20 liters). The ideal option is a household bucket with a tight lid, planted on a seal and equipped with cap latches (both are quite doable with your own hands).

The inlet pipe is approx. 20 mm (on the inside). Its end is beveled 45 degrees and rotated 20-30 degrees outward; is installed 15-20 mm from the side of the vessel (counting from the outer edge of the nozzle). Exhaust outlet wider, approx. 30 mm on the inside; installed exactly along the vertical axis of the container. Its selective end is narrowed to 15-20 mm (the taper is not critical). Everything together works like a cyclone, and the air goes into the vacuum cleaner clean enough not to spoil the device.

Note: An additional advantage of the dust collector is that the dust from it is an excellent filler for high-quality wood putty. For her, the dust is mixed with PVA (3-4): 1 by volume.

Comb

A drawing of a comb stop of a wood milling machine is given on the next. rice. Material - hard elastic small-layer wood (oak, beech, walnut) without defects - streaks, rot, slant, knots - 20 mm thick. Combs need a pair, right and left, so that the workpiece can be fed from either side.

The first comb tooth along the workpiece (pay attention!) is shortened by 3 mm. It does not directly contact the workpiece, but serves as a rebound spring for the entire ridge. Without it, the comb can pinch on the workpiece and break.

Fastening combs to the side stop - with a bolt with a wing nut through a longitudinal groove (slotted hole in the figure); fixation with a non-working self-tapping screw to the same stop through the hole D7. In the working position, the comb is placed so that it touches the workpiece with all teeth except the first, and is fixed with a lamb.

Making a copy cutter

Copying on wood by milling a workpiece is a very delicate matter. The principle of 2- and 3-coordinate (2D and 3D) copying is the same: the copier probe outlines the contour of a flat sample (template) or drives along the surface of a volumetric one. The cutter of the milling head exactly repeats the movements of the probe, removing excess wood from the workpiece. You need to drive the probe carefully and slowly, sensitively feeling the resistance of the material: the workpiece is not out of thin air. It is better to start mastering wood copying with 2D. In this way, it is already possible to make good money: flat decorative parts with a moulding, induced on a router, are in good demand, and are made quite quickly. But for both 2D and 3D copying, you will need a special milling head.

Head

Copy milling heads are commercially available separately, but are expensive. You can replace the branded head with a drill without an impact mechanism: "grooving" drills are unsuitable for copying due to the design features of the spindle assembly. To begin with, any drill or screwdriver will do, but it is better to purchase a tool with increased accuracy. Such a drill is more expensive than a conventional one, but much cheaper than a milling head, and in terms of work quality it is not inferior to it. It is easy to recognize an accurate drill by its appearance: on the neck of its body there is a metal collar for installation in the bed of a drilling machine under a drill.

2D

For 2D copying on wood, machines with a pantograph, desktop and hinged, are used. It is easier to make a desktop pantograph machine with your own hands, but it will be difficult to achieve copying accuracy better than 1 mm. On a machine with a hinged pantograph, you can literally draw and leave autographs on the workpiece.

The device of 2D copy-milling machines for wood is shown in Fig: on the left of the desktop; on the right with a hinged pantograph. The last in essence engraving machine. The probe here and there is needle-shaped with a tip radius of approx. 0.5 mm (in engraving up to 0.1 mm or less). Mill cone conical; by setting it to a different offset in the head chuck, the width and depth of the selected groove are adjusted.

Do you need a scale?

Drawing and drawing pantographs are made scaling (see Fig.). Wood copying is usually done on a scale of 1:1. The fact is that due to the resistance of the material, the copying error on wood increases greatly due to backlash in the hinges; a professional engraving machine is a complex precision expensive unit. But if the copy pantograph is set to a 1:1 scale, an interesting phenomenon is observed: the beatings in the hinges seem to compensate each other, and the total error due to backlash increases slightly.

3D

3-axis milling and copying machines (duplicarvers) are quite active in the tool market despite high prices. On a duplicarver, you can make copies of a three-dimensional sample (not necessarily wooden; for example, stucco), which, in the opinion of the average consumer, are not inferior to the original in terms of artistic merit.

The device of the factory duplicarver is shown on the left in fig. Its copier (milling cutter + probe) has 4 degrees of freedom: swing up and down, back and forth, turn in a vertical plane, move left and right. It would be possible to do without an “extra” degree of freedom in comparison with the number of geometric dimensions of the copied figure if the movements of the copier along all three axes were rectilinear (as in CNC machines), but this is technically difficult and expensive. The same degrees of freedom can be implemented in a different kinematic scheme used in most homemade duplicarvers (center in the figure).

Experienced copiers work with a cylindrical probe and cutter. At the same time, the template is surrounded by the very edge of the probe (the annular face of its lower end); it turns out to be working and acc. cutter edge. The sample and the workpiece are fixed in exactly the same position on exactly the same supports. In the process of work, they have to be laid on their side and turned upside down, each time fixing the stands in a precisely defined position relative to each other. In this way it is indeed possible to exactly copy the complexity figure as on the left in fig.

It is better for beginner copiers to learn business on less complex samples, using a spherical probe and cutter, on the right in fig. The probe needs to be sharpened to order. "Micron" precision is not required; instead of a sphere, a drop can hang at the end of the probe. But the tip of the probe must be sanded at home with fine sandpaper and polished with felt or leather with alcohol and GOI paste. The diameter of the cutter is taken equal to the diameter of the probe tip, otherwise the contours on the left and right (top and bottom) will not converge. The handle of the probe is also better turned from pear-shaped wood; with a probe from a screwdriver with a ribbed plastic handle, the “recoil” of the workpiece material feels much worse.

Errors in design

There are three main mistakes in the designs of homemade duplicarvers. The first is insufficient balancing of the mechanism. The copier within the working area should move easily and freeze from the position in which it was left. The second is a copier on a rod instead of a U-shaped frame, pos. And in fig. The torsional rigidity of the rod is an order of magnitude (ki) less than the frame; resp. the error of copying also increases. The third is a “hanging” horizontal copier bar, pos. B; here the insufficient rigidity of the bar free at one end for bending is already affecting.

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To make a router with your own hands, you will need to make drawings. The diagrams indicate the key details of the design and their parameters.

The accuracy of the work performed depends on the power of the router.

Design features

The milling machine is used for edging, chamfering and decorative carving. The milling cutter, which is used to work with soft metal, is equipped with special knives. The unit in question consists of the following parts:

  • motor;
  • spindle;
  • cutter.

Scheme of the machine for milling.

The working cutter is located on the spindle, which is supplied with rotation from the motor. Some tools of this type operate on 1-phase AC power. You can make a manual homemade router with a small DC motor.

The choice of cutter depends on the material to be processed and the purpose of the tool. For woodworking, simple structures are used at low speed. It is more difficult to design an assembly for working on metal, because this material has higher strength and rigidity.

When the device is connected to the mains, the spindle rotates, and sharp knives cut the material (wood, metal). The spindle must be made of a durable material that meets certain standards of hardness and rigidity. The speed of rotation affects the accuracy of the work. The number of revolutions depends on the density of the raw material. Experts recommend making a home-made device with a regulator.

Aggregate classification

According to the method of application, manual routers are classified as top, lamellar and edge units. Top routers are submersible (with a movable motor) and fixed (with a motor fixed in one position). The classification of narrow-profile units depends on the material being processed and the parts:

  • to work with GKL;
  • tenoning machines;
  • to create grooves.

You can assemble a vertical milling cutter for woodworking with your own hands from an electric motor, a cutter and a cartridge. The engine is removed from any electrical appliance, and the cartridge from the perforator. The base (chipboard or PVC sheets) is attached to the motor. The engine and cartridge are connected with a special adapter. If necessary, this work is entrusted to specialists. Then select and install knives. The device is ready for use. An independent CNC device is used to create products designed on a computer (laser cutting, drilling, milling and engraving).

Universal device

On the basis of the resulting apparatus, a universal machine can be made. For this, a bed is used. The machine is suitable for rough woodworking, but it will not be possible to perform accurate high-quality work with it due to the fact that it does not work at high speed.

To create a multifunctional machine you will need:

  • MDF board (1.5x1.5 m);
  • accessories.

A drill and a jigsaw are used to cut parts. The finished machine is not suitable for working with hard metal. In the manufacture of a CNC machine, an aluminum profile with a section of 80x40x4 mm is required, which is cut into beams (4 - 460 mm each, 2 - 1300 mm each).

The advantages of a do-it-yourself manual milling cutter include:

  • suitable for most surfaces;
  • affordable cost;
  • ease of use;
  • ease of assembly;
  • inexpensive service.

The revolutions of a standard motor from a household appliance are not enough to ensure high-quality processing. Equipping the structure with a powerful engine helps to eliminate this drawback. To do this, use a motor from a modern puncher.

For shallow sampling of wood blanks, a motor with a power of up to 500 W is used, but it will stall. Experts recommend installing a motor with a power of 1100 watts. Processing wood in normal mode with any type of milling cutter allows a drive of 1 - 2 kW.

Then you need to decide on turnover. The cut will be more accurate if there are more revolutions. With motors designed for a 220 V network, connection will not cause difficulties. A three-phase asynchronous motor is connected according to a special “star-delta” scheme. The wiring diagram ensures smooth start-up of the machine and operation with high power.

Conclusion on the topic

Before making a homemade device, it is recommended to find out how it works. When the axis starts to rotate, the carriage with the motor moves up or down along it. The skids act as guide stops. The screw is necessary for fixed fixation of the carriage after its height adjustment. The supporting body is attached from below to the cover of the workbench, holding the structure.

The carriage with the motor must be securely fixed and immobilized to ensure uniform sampling. The removal of the swing arm from the side and equipping it with homemade gears will make the design easy to use.

If there is no finished table, then in its manufacture take into account the fact that different materials behave differently during operation. The wooden table is not resistant to moisture, but absorbs vibrations well.

Guides for the stop can be made of plywood or chipboard. This will allow you to adjust the horizontal position. In the manufacture and use of the tool, safety measures must be observed.

I am sure that most people have had to deal with wood at least once in their everyday lives. For the simplest work, each owner has a saw or a hacksaw for wood, but this tool can only cut material.

However, the owner of a private house often has to do more complex work than simply cutting wood with a hacksaw. Therefore, a zealous owner who is used to doing everything on his own will always need a device for performing milling woodwork.

Today, the market offers a large number of a wide variety of tools and you can purchase the simplest milling equipment for about 17,000-21,000 rubles. However, inexpensive models have their drawbacks, and not everyone will be satisfied with the functionality of such equipment.

Therefore, a good solution would be a home-made unit for wood milling, which any master can assemble even with minimal experience in handling metalwork tools. In addition, there are quite a lot of drawings and instructions on the Internet.

All of the below drawings with dimensions should be considered as a recommendation and guidance only. Milling machines assembled at home cannot have any standards. Regardless of what equipment it is decided to assemble with your own hands, the main thing is that it solves the tasks.

Example: router attached from below.

There are several types of milling cutter, so before proceeding with the manufacture of the machine, it is worth deciding for what purposes the machine will be used.

Since a powerful and high-speed milling cutter is required to work with complex workpieces, most craftsmen advise choosing equipment with auto-stabilization and manual spindle adjustment.

Devices equipped with a soft start and quick stop system are distinguished by great convenience in operation. It is considered a big advantage if it is possible to replace the motor brushes without disassembling the equipment case.

Any craftsman will be happy with such a milling cutter. Most instructions do not recommend using equipment upside down. As a rule, such a restriction has no justification and can be ignored.

Selection of materials and components

Milling machine for home workshop, as well as for production, consists of the following main elements:

  • bed;
  • countertop;
  • a device that drives the cutter (drill or electric motor).

bed

An important part of the milling machine is the bed, since it is on it that all other elements of the equipment are attached. The frame must be very reliable and able to

Milling machine bed.

withstand high dynamic loads. For the manufacture of the bed is best to use metal. It is best to use a square or rectangular pipe or a massive corner. This is because:

  1. you can not use welding and use a bolted connection. In addition, a collapsible model is convenient, especially in cases where it has to be temporarily moved to another place or simply taken out of the workshop for the duration of the repair of the premises;
  2. the machine is not going to be disposable. The table supports can be made adjustable, which will make it easier to adjust the machine horizontally in any place with a slight slope of the surface, which is very important when working with such equipment.

Dimensions do not particularly matter, it all depends on how large the workpieces are supposed to work with. The main thing is that the frame is strong and stable.

table top

Scheme of a homemade countertop.

If metal is considered the best material for making a frame, then for a countertop, on the contrary, it is necessary to use wood or materials based on it. For the tabletop you can use:

  • planed board;
  • multilayer plywood;
  • chipboard, OSB or MDF boards.

When choosing a material, you should focus on the specifics of the further use of the machine. In accordance with this, the type of material and its thickness are selected.

The surface of the worktop must have a smooth surface, otherwise it will not be possible to achieve milling accuracy. It is also necessary to exclude the possibility of scratches on the workpiece. You can get a flat surface of the working surface in the following ways:

  • plastic lining;
  • careful adjustment of planed boards;
  • iron sheathing.

Important! When creating a milling machine at home, it is worth remembering safety precautions. It is imperative to make a protective cover around the cutting part of the router.

electrical equipment

As already mentioned, there are many designs of a milling machine. Accordingly, a ready-made factory-made milling cutter, an electric motor or a hand drill can be used to rotate the cutter. When using an electric motor in the machine, first of all, you should decide on its type:

Asynchronous

It is unpretentious in operation and gives the chance to use big mills. The disadvantages include noisy work, but how important is this for woodworking. to decide for each master individually.

Collector

It is the most affordable option, but the motor brushes wear out a lot. The degree of wear depends directly on the intensity of operation of the equipment.

The power of the electric motor used also plays an important role:

  1. up to 500 W. The machine with a low-power electric motor is suitable for surface treatment of wood. You can also select grooves, but only with small cutters and in soft woods;
  2. up to 1200 W. Equipment with an electric motor of such power is more versatile and even deep wood processing can be performed on it. Usually, for domestic needs, a 1.2 kW electric motor is enough;
  3. up to 2000 W. In principle, this is already equipment on which you can work with any wood and cutters. On such a machine, plastic parts and even aluminum can be processed.

Also, when choosing an electric motor, attention should be paid to the number of revolutions. But everything is simple here - the higher the speed, the cleaner the wood processing. In addition, a high-speed electric motor makes it easy and hassle-free to deal with wood defects such as knots.

Power supply

Usually, for a home milling machine, electric motors are used that operate on a conventional 220V network. There are no problems with the installation and connection of this equipment.

But with three-phase models, the situation is different. You need to decide for yourself whether it is worth it to draw a separate line for the machine or not. However, if the workshop is already connected to three-phase power, then an appropriate asynchronous motor will be the best option.

High power, soft start and instant stop - on such a machine you can effectively work with almost any type of wood and perform a variety of operations.

Assembly order

The engine is located under the tabletop.

Before how to do equipment for milling woodwork, you need to decide on the location of the electric motor.

Many people think that it is best to place it below the countertop. On a shaft directed upwards with a special clamping chuck, one or another cutter is attached.

In this case, a mounting plate with a circular cutout is mounted on the wrong side of the table top, to which the machine motor is attached. You can of course use a belt drive, but this will only complicate the design.

You can also position the engine horizontally. It is quite possible that this option will be preferable to someone.

Additionally

Do not forget, before assembling the machine, about a competent scheme for switching on equipment and protective devices. Mandatory milling equipment must be equipped with the following elements:

  • emergency braking toggle switch;
  • illumination of the working area;
  • protective cover;
  • dust collector.

When working with milling equipment, sometimes there is a need for special clamps, with which, for example, you can fix a small bar on the tabletop that acts as a guide. This is quite convenient, especially when you need to process thin or small parts.

Fixed clamps are not the best option. Agree that it is much more convenient to use removable clips that are easy to reinstall depending on the task being performed.

In the event that you intend to create small wooden crafts, then you can make a milling machine from a drill.

It can be quite easily fixed on a special tripod (as on a photo).This unit is quite compact and can be easily moved to any place, moreover, it can also be used as a drilling machine.

And you can place the electric drill horizontally. This is a good option if you need to chamfer or select grooves. The cutter is clamped in the chuck and ready to work, but the scope of such devices is rather small.

Conclusion

Now there is a lot of information to independently assemble a simple wood milling machine. Creation of more complex devices, for example, CNC requires knowledge, experience and accurate calculations. However, in practice, such designs are practically not used to perform household tasks, since this is almost semi-professional equipment and therefore it was not even considered.

Video

A homemade milling machine is shown in action and the process of its creation itself.