H Cleanliness is one of the most important points of production in food processing enterprises. Large quantities containers must be washed and sterilized. Naturally, food products of production are also cleaned: vegetables, fruits, meat and others. To facilitate labor, to put work on stream, various equipment is required, which is created for rational use working hours with maximum productivity.

For washing and sterilizing dishes: jars, bottles and other types of containers, are installed washing machines for containers. The MAPP company offers equipment for sterilizing empty containers and for washing filled containers.

M Cars for washing and sterilizing containers are available with a removable track and with a turnable track. These machines continuous action, based on pipeline. Sterilization is carried out with live steam. Cassettes (tracks) are regulated under various sizes containers. Sterilization is the most important factor in the production of canned products: vegetables, legumes, fruits, sauces, juices, and so on.

The company also produces machines for washing filled containers. Container processing takes place with outside, using brushes and special detergents. Washing occurs with water under pressure, then the container is dried. Such machines, as well as those mentioned above, are used in canning factories.

AT MAPP's product range includes machines for washing vegetables, fruits and other food products. A total of 4 types of such machines have been designed.

Washing bathtubs are made for soaking and initial washing of fruits, fruits, vegetables. These machines are continuous. Products from them are output by a conveyor with a modular belt. In addition, the machine is equipped with a pump, a vortex compressor, a bubble forming comb, a dispenser, as well as a conveyor speed controller.

M oechny brush cars. Also continuous. This is the next stage in the cleaning process of products after soaking and sorting. Fruits, vegetables, fruits, moving along the drum conveyor, are processed with soft brushes. The machine is equipped with a shower comb and a pump.

Drum machines with brushes are mainly used for processing melons and crops: zucchini, pumpkin, watermelon, melon, carrots, beets and others. Working surface equipped with brushes. The products enter this cleaning stage after being soaked in washing bath and subsequent inspection.

M The washing fan machine, equipped with a shower comb, a vortex compressor, a dispenser, a bubbling device and a conveyor speed controller, operates according to continuous principle. Raw materials entering the machine go through the entire cleaning process: soaking, washing and rinsing. Then with the help of the conveyor it is removed from the car.

All these washing devices are indispensable in the food industry. They allow you to efficiently and efficiently solve food hygiene issues in the workplace. Moreover, their work is continuous, and the volumes are capacious, which makes it possible to use them as profitably as possible. working time. All equipments have certificates of quality and all technical documentation. High-class professionals worked on the production of these machines, which can serve as a guarantee of the quality of these products. In the assembly of washing devices, parts and components of leading Russian and foreign companies were used.

WASHING MACHINES
AND WASHING AND SORTING
FOR VEGETABLES AND FRUITS

TYPES, MAIN PARAMETERS

AND TECHNICAL REQUIREMENTS

With 01.07.86

This CMEA standard applies to washing and washing-sorting machines consisting of separate unified assembly units and designed for washing and manual sorting of fruits and vegetables in the production of canned fruits and vegetables.

This CMEA standard does not apply to sorting machines and machines for color and size grading.

1. TYPES

1.1. Washing and washing-sorting machines should be made of the following types:

type I - with roller conveyor;

type II - with belt conveyor.

2. MAIN PARAMETERS AND DIMENSIONS

2.1. The main parameters and dimensions of washing and washing-sorting machines must correspond to those indicated in Table. one.

2.2. dimensions and the mass of washing and sorting machines must correspond to those indicated in Fig. 1 - 4 and in table. 2.

2.3. The overall dimensions of the washing machines must correspond to those indicated in Fig. 5.

The mass of washing machines of type I must not exceed 1400 kg, machines of type II - 1300 kg.

Table 1

IIperformance 1

Washing and sorting machines, types I and II version 2

Washing and sorting machines, types I and IIperformance 3

Washing and sorting machines, types I and IIperformance 4

table 2

Dimensions, mm

3. TECHNICAL REQUIREMENTS

3.1. Design requirements

3.1.1. Washing and sorting machines must be manufactured in climatic version UHL category 4 according to ST SEV 460-77.

3.1.2. Types I and II washers must be supplied with a tray to be loaded from a pallet box.

3.1.3. Types I and II washer-sorters must perform locking, active washing, sorting and rinsing operations.

3.1.4. The drive of the machines must provide stepwise regulation of the speeds of the conveyors.

3.1.5. The movement of roller and belt conveyors must be smooth, without shocks.

3.1.6. The design of roller conveyors should allow replacement of rollers without dismantling the chains.

3.1.7. The rollers should easily rotate around their axes and rotate periodically when moving along the guides.

3.1.8. All internal and external surfaces that do not come into contact with products must be treated with an anti-corrosion coating, if necessary.

3.1.9. The shower system must provide the possibility of monitoring its operation.

3.1.10. The nozzles of product rinsing shower systems must be replaceable and made of corrosion-resistant materials.

3.1.11. Leakage of water through welded seams, seals of fittings and pipe connections is not allowed.

3.1.12. The design of the machines should provide the possibility of mechanized removal of sorted raw materials and waste.

3.2. Reliability Requirements

Reliability indicators should have the following values:

readiness factor, not less than .............................. 0.95

coefficient technical use, not less than..... 0.92

mean time between failures, h, not less than .............................. 400

average service life of machines, years, not less than ............... 10

3.3. Safety requirements

3.3.1. The degree of protection of electrical equipment in machines must be no worse than IP44 according to ST SEV 592-77.

3.3.3. All moving and rotating parts of machines that pose a risk to service personnel, must be closed with safety covers in accordance with ST SEV 2696-80.

3.3.4. The drive of the machines must be switched off when the working bodies are overloaded.

Machines must have required number emergency stop devices.

3.3.5. Workplaces must comply with the requirements of ST SEV 2695-80.

3.3.6. The design of the places of connection of protective wires must comply with the requirements of ST SEV 2308-80.

3.4. Sanitary and hygienic requirements

3.4.1. Lubricants must not be allowed to come into contact with products and parts that come into contact with them.

3.4.2. The design of washing-sorting and washing machines should ensure a reduction in the insemination of raw materials by microorganisms during a single wash by at least 10 times.

3.4.3. The noise level during the operation of machines should not exceed 85 dB on the A scale in accordance with ST SEV 1930-79.

3.4.4. The level of vibration during the operation of machines should not exceed the values ​​specified in ST SEV 1932-79.

2. Subject - 17.141.12-82.

3. The CMEA standard was approved at the 55th PCC meeting.

4. Dates for the start of application of the CMEA standard:

5. Term of verification - 1992

All contamination on the surface of the raw material (soil, sand, dust, insect or bird excrement, adhering parts of plants, etc.) must be removed. Together with pollution, up to 90-95% of microorganisms are removed. This guarantees high quality canned food and ensures their reliable preservation for a long period.

Raw materials are usually washed after inspection and calibration. If wet fruits or vegetables are calibrated, they will moisten the inspection and sorting equipment, and this will increase the microflora contamination of raw materials.

However, many types of raw materials arrive for processing highly contaminated with soil or dust, as a result of which it is difficult to detect defects. It is advisable to first wash such raw materials and then inspect them. This is the case with tomatoes, for example. It is impossible to be limited only to the primary washing of raw materials. When peeling and cutting, fruits and vegetables are inevitably contaminated again and therefore, after cleaning and cutting, they must be washed again. The raw materials are washed additionally even if they touched the prepared raw materials with their hands and thereby could increase its contamination with microflora. Such raw materials must be rinsed in the shower. In some cases, washing is required not to remove contaminants, but due to improved technology, for example, to remove starch from cut potatoes or from blanched pasta, etc.

Washing machine systems are diverse, some of them are quite versatile (elevator, fan, shower), others are specialized in processing a certain kind raw materials (blade for potatoes and root crops, berry, flotation for green peas, sweet corn, etc.).

Very contaminated potatoes and root crops are well washed on a paddle washer, the diagram of which is shown in fig. eleven.

1 - bath; 2 - false perforated bottom; 3 - scoops for unloading; 4 - rotation shaft; 5 - blades; 6 - scoop rotation shaft; 7 - gate for unloading heavy impurities.

The new washing machine of the KUM type presents significant advantages. For movement, it has wheels and a jacking device for horizontal fixed installation (Fig. 12).

A conveyor is located in the bath, with the help of which raw materials are unloaded. At the top of the conveyor, the raw material is rinsed clean water from the shower installation. This machine replaces the previously manufactured elevator washers. It is convenient for loading, soaking raw materials from contamination and transferring it to the next stage of processing. On the basis of this machine, the KUM-I machine is manufactured, which has a blower for blowing air into the water zone under the conveyor. Boiling due to this water contributes to a better washing of raw materials. On the basis of the same machine, the KUM-II machine is also made, which has a brush insert in the water zone, which is very convenient for removing dirt from cucumbers, eggplants, etc.

Tomatoes, cucumbers, eggplants, apples, etc. are washed in a drum washer. It is a rotating cylinder made of metal corners with corners facing the center of the cylinder.

In its upper part, a fixed perforated pipe is mounted through which water is supplied for washing. When the cylinder rotates, the fruits are pushed through the ribs of the corners, rubbed against each other, irrigated with water jets, and all this contributes to a thorough washing of fruits and vegetables, without any damage to them (Fig. 13).

For rinsing raw materials after cleaning or cutting, as well as for cooling after blanching and for other washing operations, a washer-shaking machine is used (Fig. 14).

The mesh tray of this machine has a reciprocating motion, which shakes and rotates the raw material, which is simultaneously rinsed clean from the upstream shower funnels. cold water. Due to the inclination of the tray and due to shaking, the raw material moves towards the unloading.

Depending on the purpose and type of processed products, catering machines can be divided into several groups.

1. Machines for processing vegetables and potatoes - cleaning, sorting, washing, cutting, mashing, etc.

2. Meat and fish processing machines - meat grinders, meat mixers, meat rippers, cutlet molding machines, etc.

3. Flour and toast processing machines - sifters, dough mixers, beaters, etc.

4. Machines for slicing bread and gastronomic products - bread slicer, sausage cutter, butter dividers, etc.

5. Cooking equipment. 6. Frying and baking equipment

7. Cooking-roasting and water-heating equipment

8. Equipment for the distribution of food. Food warmers

9. Commercial refrigeration equipment

Vegetable Processing Machines

Equipment for chopping and cutting vegetables.

Vegetable cutting machines are: disk, rotary, punch and combined.

The MPO-200 desktop type machine is used for cutting raw vegetables into circles, slices, straws, and sticks. The drive of the machine consists of an electric motor and a V-belt transmission. The working chamber is made in the form of a cylinder with windows for loading vegetables. The machine set includes a disc knife, two grater discs and two combination knives. A circular knife is used for cutting vegetables into slices and shredding cabbage, combined - vegetables with cubes with a section of 3 x 3 and 10 x 10 mm.

Wiping machines

Rubbing is not only a grinding process, but also a separation, i.e. separating the mass of fruit and vegetable raw materials from stones, seeds and peel on sieves with a mesh diameter of 0.8–5.0 mm. Finishing is an additional grinding of the mashed mass by passing through a sieve with a hole diameter of 0.4–0.6 mm.

Meat grinders

Meat grinders and tops are designed for coarse grinding of raw materials.

The principle of operation of meat grinders (tops) is the same. The product, getting into the cutting zone, i.e. between the rotating cross-shaped knives and the fixed gratings is crushed to a degree corresponding to the diameter of the holes of the last grate.

Meat mixers and machines for loosening meat

Meat mixers are designed for mixing minced meat and its components into a homogeneous mass and saturating it with air.

Fish processing machines.

Fish cleaning and fish cutting machines

The RO-1M machine is designed for cleaning fish from scales. The working tool of the fish cleaning machine, the scraper, is made of stainless steel blade in the form of a cutter with longitudinal grooves, pointed on one side.

To protect against accidental contact with hands and scattering of scales, the rotating scraper has a protective cover. The scraper is driven by a flexible shaft consisting of a rubber hose, inside of which there is a steel cable.

There is equipment for sorting fish, for orientation and loading of fish and fish cutting machines.

Universal machine type H2-IRA-115 of conveyor-linear type with a capacity of up to 120 fish per minute, fish length 200–350 mm, designed for cutting fish

Machine H2-IRA-125 for butchering fish with a capacity of 20–80 fish per minute.

Small-sized machine for cutting off the head, tail fin and entrails.

Sprat cutting machine with a loading device with a capacity of 1000 fish per minute.

The washing machine is an indispensable attribute in food production.

No food production facility is complete without special washing equipment. No matter how many employees work at your enterprise at the stage of fruit preparation, they cannot ensure the quality and speed of washing, like a machine for washing vegetables and fruits.

To produce a high quality end product, it is not enough to thoroughly wash the fruit, it is also important to remove the chemicals that may be present on the peel. Defects preparatory phase will certainly affect the entire production - it will be impossible to achieve maximum quality finished product.

We produce the following types washing machines:

1. Brush washer, in which special brushes are used for thorough washing - cylindrical and flat.
2. Fan washer– the maximum cleaning effect is achieved by simultaneous exposure to water and forced air (bubbling).

Equipment for washing vegetables and fruits, manufactured by NPKF “Flight-M”, allows you to achieve maximum cleaning from dust, soil and other contaminants on the fruit surface, while not damaging the delicate and thin peel.

The equipment we produce is designed for washing vegetables and fruits. various shapes and sizes, mainly tomatoes, cucumbers, apples and peppers. Brushing machines are provided with brushes of a certain stiffness to achieve maximum effect.

Washing machines are designed for a continuous supply of fruit into the washing compartment. That allows you to bring your production to new level, significantly increasing productivity minimal cost and with an increase in the quality of preparation of fruits for processing. Machines can be used as independent unit, or as part of a processing line, which allows you to optimize the production process as much as possible.

The principle of operation of machines from the company NPKF "Flight-M"

Vegetables or fruits are continuously fed into the water tank, where they intensively interact ("rubbing") against each other or with special brushes selected for a particular type of fruit. Then the washed products are removed from the washing space by an inclined conveyor, where they are rinsed with clean water using special spray nozzles, and sent for further processing. In the operation of a fan (bubbling) washing machine, the washing intensity is achieved by supplying air to the water, which creates the effect of "boiling".

Advantages of using washing equipment from the Company NPKF “Flight-M”:

• High production capacity of the equipment;
• Efficiency of washing while maintaining the integrity of the peel;
• Various modifications for an individual approach to each customer;
• The highest degree of production optimization when introducing washing machines in a complex between other cycles.

At your request, the washing machine can be equipped with wheels for its mobility, as well as control cabinets with the ability to control the speed of the unloading conveyor.

The high quality of our equipment combined with reasonable prices is the key to the prosperity of your business.

Video with washing equipment