Technical description of the water heating boiler PTVM-30M
The gas-oil hot water boiler is intended for installation in heating boiler houses as the main source of heat supply for obtaining hot water temperature 150 °C, used in heating systems, hot water supply for industrial and domestic purposes.
The boiler is a direct-flow boiler with a U-shaped closed arrangement of heating surfaces. The boiler firebox is completely shielded by pipes Ø60x3 mm, located with a pitch of S=64 mm, and is equipped with six oil-gas burners MGMG-6, installed counter-clockwise on the side walls.
Convective heating surfaces located in a convective flue with side walls, shielded pipes Ø83x3.5 mm, which are risers of convective sections made of pipes Ø28x3 mm. Rear wall convective flue is screened with pipes Ø60x3 mm.
Pipe system of the boiler PTVM-30M rests on the frame frame at 5.14 m.
Load control range boilers% of rated output. The heating output of the boiler is changed by changing the number of operating burners.
Water flow through the boiler must be maintained constant; when the heat load changes, the temperature difference between the water at the inlet and outlet of the boiler changes.
Oil fired boilers, can be equipped with a gas pulse cleaning device (GCP) to remove external deposits from convective surface pipes for heating.
Technical description of hot water boilers PTVM-50, PTVM-100, PTVM-120
Water heating boilers are designed to produce hot water at a temperature of 150 °C in free-standing boiler houses, used in heating systems, hot water supply for industrial and domestic purposes and at thermal power plants.
Boilers PTVM-50 and PTVM-100 can be operated both in main mode and in peak mode (for heating network water) from 70 to 150 °C and from 110 to 150 °C, respectively.
The boilers have a tower layout: a convective heating surface is located above the vertical combustion chamber. The combustion chamber is shielded with pipes Ø60x3 mm.
Convective heating surface of PTVM-100 and PTVM-120 boilers consists of eight packages, and boiler PTVM-50- from four packages, assembled from U-shaped screens from pipes Ø28x3 mm. Side walls The convective flue is closed with pipes Ø83x3.5 with a pitch of 128 mm and at the same time serves as risers for convective half-sections.
Boiler tube systems suspended from the frame by the upper collectors and freely expand downwards.
Boiler PTVM-50 equipped with 12 gas and oil burners MGMG-6 - six on each side.
Boiler PTVM-100
Boiler PTVM-120 equipped with 16 gas and oil burners MGMG-8 - eight on each side.
Each burner is equipped with an individual blower fan.
By agreement, boilers can also be equipped with foreign and domestic gas burners appropriate performance (having the necessary technical specifications, certificate of conformity and permission to use Rostechnadzor).
Maintenance of the burner device, its description and technical characteristics are given in the documentation supplied with the burner devices.
The boilers have lightweight lining and thermal insulation.
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Boilers PTVM-120 (KV-GM-139.6-150) have a tower layout: above a vertical combustion chamber rectangular shape the convective heating surface is located.
The combustion chamber is screened with pipes Ø60x3 mm with a pitch of 64 mm and is divided in two by a double-light screen made of pipes Ø60x3 mm with a pitch.
The convective heating surface of the PTVM-120 (KV-GM-139.6-150) boilers consists of eight packages, assembled from U-shaped screens from 28x3 mm pipes. The side walls of the convective flue are covered with pipes 83x3.5 mm, with a pitch of 128 mm, and are also risers for convective half-sections.
The pipe systems of the PTVM-120 (KV-GM-139.6-150) boilers are suspended from the frame by the upper collectors and expanded downward.
The design of the PTVM-120 (KV-GM-139.6-150) boilers allows semi-open installation - only the lower part of the boiler is enclosed in the room, where the burners, fittings, automation and blower fans are located, which significantly reduces the cost of constructing the heating station building and creates conveniences for summer repairs.
For boilers PTVM-120 (KV-GM-139.6-150) it is possible to install them both with steel chimney, directly resting on the boiler frame, or with a free-standing reinforced concrete or brick chimney.
PTVM-120 (KV-GM-139.6-150) boilers are equipped with sixteen MGMG-8 gas and oil burners, located in pairs on the front and rear walls, eight pieces on each side. Each burner is equipped with an individual blower fan.
By agreement with Biysk Boiler Plant OJSC, PTVM-120 (KV-GM-139.6-150) boilers can also be equipped with foreign and domestic gas burners of appropriate capacity.
To clean the convective part of PTVM-120 (KV-GM-139.6-150) boilers, it is washed with network water using special nozzle-type nozzles. Water consumption depends on the boiler operating mode: in winter period A 4-way water circulation scheme is used, in summer period- two-way (peak). With a 4-pass scheme, water from the heating network is supplied to one lower collector and sequentially passes through all elements of the heating surface of the boiler, performing lifting and lowering movements, after which it is discharged through the lower collector to heating network. In a two-pass mode, water enters simultaneously into two lower collectors and, when heated, is removed into the heating network. At the same time, it is missed almost twice more water, because it enters the boiler with more high temperature: 110°C instead of 70°C.
PTVM-120 (KV-GM-139.6-150) boilers have lightweight lining and frame thermal insulation. Masonry and insulation materials are not included in the factory supply.
PTVM series boilers are designed to produce hot water with a temperature of up to 150 `C in free-standing boiler houses for use in heating, ventilation and hot water supply systems for industrial and domestic purposes and at thermal power plants.
Hot water heating boiler PTVM- peak heating water heating gas and oil, i.e. can be used to cover the peak portion of the heat load curve.
Initially it stood for “peak heating water heating with fuel oil”, but later in Moscow all these boilers were switched to gas.
PTVM series boilers have the following modifications: PTVM-30, PTVM-50, PTVM-60, PTVM-100, PTVM-120 and PTVM-180, according to the increasing heat output (Gcal/hour).
All PTVM boilers are basically similar in design, have a tower layout and are made in the form of a rectangular shaft, in the lower part of which there is a completely shielded chamber firebox.
Boilers are assembled either from the same or from similar elements, which ensures the unification of their production. The design of these units allows semi-open installation. In this case, only the lower part of the boiler is enclosed in the room, where burners, fittings, automation and blower fans are located. This reduces the cost of constructing a heating station building and creates convenience for summer repairs.
For all boilers except PTVM-180, it is possible to install them both with a steel chimney directly supported by the boiler frame, and with a free-standing reinforced concrete or brick chimney.
PTVM-30 And PTVM-50 are installed at district thermal stations (RTS). PTVM-50 are the main equipment of the RTS of the Moscow fuel and energy complex (at least until 2000). More powerful PTVM-100 and PTVM-120 are installed at both RTS and CHP plants. And finally, powerful PTVM-180 only at thermal power plants.
Technical characteristics of the boiler "PTVM-30M"
PTVM-Z0 boilers are designed to produce hot water with a pressure of up to 13.5 MPa and a temperature of 150°C, used in heating and hot water supply systems, as well as for technological purposes.
The boiler firebox is completely shielded by pipes Ø160x3 mm, located with a pitch of S=64 mm, and is equipped with six oil-gas burners installed counter-clockwise on the side walls.
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Technical characteristics of boilers “PTVM-50 - 120”
Specifications | PTVM-50 | PTVM-60 | PTVM-100 | PTVM-120 |
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Fuel | gas/fuel oil | |||
Heating capacity, MW | 58,2 | 69,8 | 116,3 | 139,6 |
Design (excess) water pressure at the boiler inlet, MPa | 1,6 | |||
Inlet water temperature, `С | 70 | |||
Outlet water temperature, `С | 150 | |||
Heat output control range in relation to nominal, % | 30-100 | |||
Hydraulic resistance MPa, no more | 0,25 | |||
Water consumption through the boiler, t/h | 618 | 743 | 1235 | 1399 |
Specific consumption of equivalent fuel (calculated), m3/MWh / kg/MWh | 154/132 | 156/134 | 156/134 | 155/133 |
Boiler efficiency, gross, %, not less, gas (fuel oil) | 92,8 (91,1) | 91,7 | 92,3(90,1) | 92,3 |
Specific emission of nitrogen oxides, no more than, gas (fuel oil) | 0,23 (0,34) | |||
Weight of boiler metal, kg, calculated (with pipe) | 106000 | 144000 | 245500 | 245500 |
Average service life before write-off, years, not less | 20 |
PTVM boilers with capacity: 30; 50; 100 MW.
PTVM hot water boilers are intended for installation in heating boiler houses as the main source of heat supply to produce hot water at a temperature of 150°C, used in heating systems, hot water supply for industrial and domestic purposes and at thermal power plants.
Technical characteristics of PTVM-30 boilers
The boiler is a direct-flow boiler with a U-shaped closed arrangement of heating surfaces. The boiler furnace is completely shielded by pipes 060x3 mm, located with a pitch of S = 64 mm, and is equipped with six gas-oil burners MGMG-6, installed counter-clockwise on the side walls.
Convective heating surfaces are located in a convective flue with side walls, shielded pipes 083x3.5 mm, which are risers of convective sections made of pipes 028x3 mm. The rear wall of the convective flue is shielded with 60x3 mm pipes. The pipe system of the PTVM-30 boiler rests on a frame frame at an elevation of 5.14 m.
Boiler load regulation range is 30 -100% of rated output. The heating output of the boiler is changed by changing the number of operating burners. The water flow through the boiler must be maintained constant; when the heat load changes, the temperature difference between the water at the inlet and outlet of the boiler changes.
By agreement, boilers can be equipped with any foreign or domestic gas burners of appropriate performance.
Boilers operating on fuel oil can be equipped with a gas pulse cleaning device (GCP) to remove external deposits from the pipes of convective heating surfaces.
Specifications |
PTVM-30 |
Fuel type |
Gas/fuel oil |
Water pressure at the boiler inlet, no more than, MPa |
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Inlet water temperature, °C |
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Thermal insulation control range relative to the nominal value, % |
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Water consumption, t/h |
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Fuel consumption, m/h-gas/kg/h-fuel oil |
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Flue gas temperature, °C, gas/fuel oil |
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Full assigned service life, years, not less |
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Boiler efficiency, %, not less, gas/fuel oil |
It is possible to manufacture a boiler for a pressure of 2.5
Technical characteristics of boilers PTVM-50 and PTVM-100
PTVM-50 and PTVM-100 boilers can be operated both in main mode and in peak mode (for heating network water) from 70 to 150°C and from 110 to 150°C, respectively.
The boilers have a tower layout: a convective heating surface is located above the vertical combustion chamber. The combustion chamber is screened with pipes 060x3 mm. The convective heating surface of the PTVM-100 boilers consists of eight packages, and the PTVM-50 boiler consists of four packages. It is assembled from U-shaped screens from pipes 028x3 mm. The side walls of the convective flue are closed with pipes 083x3.5 with a pitch of 128 mm and are also risers for convective half-sections. The boiler pipe systems are suspended from the frame by the upper manifolds and freely expand downward.
The PTVM-50 boiler is equipped with 12 MGMG-6 gas and oil burners - six on each side. The PTVM-100 boiler is equipped with 16 MGMG-8 gas-oil burners - eight on each side. Each burner is equipped with an individual blower fan. By agreement, boilers can be equipped with any foreign or domestic gas burners of appropriate capacity.
Boilers operating on fuel oil can be equipped with a gas pulse cleaning device (GCP) to remove external deposits from the pipes of convective heating surfaces.
The boilers have lightweight pipe lining and thermal insulation and are supplied without casing. Masonry and insulating materials are not included in the delivery package.
Specifications |
PTVM-50 |
PTVM-100 |
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Nominal heating capacity, MW (Gcal/h) |
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Fuel type |
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Water pressure at the boiler inlet, no more than, MPa |
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Water pressure at the boiler outlet, not less, MPa |
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Inlet water temperature, °C (main/peak) |
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Outlet water temperature, °C |
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Hydraulic resistance, MPa |
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Heat output control range relative to nominal,% |
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