A very important component of a mattress is its spring base. The service life of the product and its orthopedic properties depend on how well the block is made and what materials were used. To make independent spring blocks I use three components:
Almost every person who is faced with buying a mattress for the first time has a number of questions regarding the spring base of the mattress. What is an independent spring unit? How does it work? What are its differences? Why is it best to buy a mattress on such a block?
We will reveal the answers to all these questions during a thorough analysis of the spring block production process. You will see for yourself that everything is actually quite simple and understandable.
So let's get started. As mentioned above, the key to a good product is three components. The wire we use is made of hardened high-carbon steel, smooth without cracks or depressions, with a diameter of 1.8 mm. Supplied in coils, which are tucked into a machine for the production of spring blocks. In the first compartment, the wire is twisted into a seven-turn, barrel-shaped spring and cut. The finished spring goes into the next compartment. It is important to note that modern technology performs everything very efficiently and quickly. The output springs are one to one, and the production flow has a very high speed. The technician can program the machine for the required number of turns and height of the springs. Indicate what diameter of wire is used and all its characteristics, thus, modern equipment can produce several types of springs that will be used in the production of mattresses. The number of springs in the block depends on the diameter of the spring. In the TFK block of independent springs, the spring diameter is 5 cm, the density of springs per square meter is 306 pcs. In the block of independent springs Multipack, the spring diameter is 2.5 cm, the density of springs per square meter is 500 pcs. In the block of independent springs Micropackage, the spring diameter is 1.5 cm, the density of springs per square meter is 1000 pcs.
In the next compartment, the machine wraps the springs in durable spunbond non-woven material. This material was not chosen by chance. It is highly durable, not subject to abrasion, is well ventilated, keeps its shape, and most importantly, is absolutely safe for health. In the next compartment, the springs are separated by a special press, each spring receives its own separate “bag”. The output is a spring tape. At this stage, it is important to note that although the springs have a common tape, they are completely independent of each other and do not contact each other in any way.
In the next compartment, the machine applies a thin stream of glue to the side of a row of springs and fastens them together. Again, it is the material that connects to each other, not the springs. A given number of rows glued into a single structure is tested under pressure and placed on the table, from where the master takes the finished block. The glue used in production has high adhesion, strength and heat resistance.
We have considered all the stages of creating a block of independent springs. We drew your attention to the fact that the springs in the block do not interact with each other; the bonding in rows occurs due to the material in which the springs are wrapped. This design of the block allows each spring, when compressed under load, not to affect neighboring springs.
The mattress, which is based on a block of independent springs, is able to bend under each part of the body in accordance with the load as much as necessary, maintaining the body position in an even state. It is this kind of mattress that is considered orthopedic, that is, capable of maintaining the correct body position while sleeping.
An important point is the absence of any noise or squeaks in the mattress, because the springs do not interact with each other.
On double mattresses, two people each have their own sleeping area, which do not intersect or affect each other in any way. Accordingly, turning over in your sleep, lying down or getting out of bed, you will not disturb the other person in any way. The same cannot be said about mattresses with dependent springs, where the entire surface is single and the slightest vibrations are transmitted over the entire surface.
Another important feature of the block of independent springs, which affects the lifespan of the mattress, is the compliance of the springs. Thanks to it, it is not the soft layer of filler that works in the mattress, pressing under load, but the spring block. Everyone knows that metal has greater strength than latex, coconut or polyurethane foam. In the Bonnell block, the springs are quite stiff and the filler in such mattresses is, as it were, in a vice - the load of the person lying on top presses on it, and the elastic spring below. Thus, wear of the filler in such a situation occurs much faster. In blocks with independent springs, due to the small diameter of the wire, the spring is easily supplied under the load transmitted through the filler, thereby minimizing the compression of the soft layers of the mattress.
A mattress with a block of independent springs will last a long time and will delight its owner with a high level of comfort!
Bonnell spring mattresses
Bonnell spring blocks The history of the production of orthopedic mattresses began with the production of mattresses based on Bonnell spring blocks. Let's figure out what underlies them? Spring blocks are dependent, that is, cone-shaped springs are interconnected by special units for additional rigidity. This design has both its advantages and disadvantages. As for the advantages:
Orthopedic mattresses based on a Bonnell spring block are suitable for people with large body weight, since due to their rigidity they are able to withstand heavy loads
These mattresses are quite durable, as they retain their elastic properties for a long time due to the use of durable materials
There is an air gap between the springs, which is also important, since sufficient air exchange causes the presence of the so-called bellows effect
Orthopedic mattresses based on Bonnell spring blocks are the most economical option, since their production does not require large expenses.
Unfortunately, these orthopedic mattresses are not without one big drawback - due to the way the springs are connected, a person’s weight is not distributed in the best way. As a result, the spine cannot take the most optimal position.
The machines are used to create springs of different sizes and further connect them into independent spring blocks. Relevant in areas for the production of mattresses at furniture enterprises with medium and high production volumes.
Features of the technology
The equipment allows us to launch the production of mattresses with independent spring blocks. They are a system of free-standing springs packed in non-woven pockets. Each design element of the products is autonomous; they have an orthopedic effect, which cannot be said about Bonnell.
TFK blocks - the spring is placed in a separate section made of non-woven material - spunbond. There is no strong connection between the elements; when the mattress is loaded, the zone on which pressure is applied works. A foam rubber box is placed around the perimeter of the block. And, unlike bonnels, this helps to avoid the use of additional devices - the manufacture of a metal frame. In this way, it is possible to reduce production costs for the purchase of additional equipment, and accordingly reduce the rental of industrial space and wages for service personnel.
Select equipment in KAMI
Available are:
- machines for winding independent springs
Equipped with 1 to 2 winding units, which allow you to work at an intensive pace, but at the same time use a gentle mode. If one of the nodes goes down, the second continues processing. The units are supplied in standard or servo-driven configurations.
- for assembling blocks
The installation is controlled and configured using a programmer. The blocks are connected in two modes - in parallel and in a checkerboard pattern.
- automatic lines
A full-cycle complex that produces spring blocks with springs of different diameters, heights, stiffness and shapes. The line includes installations for the production of tapes and their assembly into a block, a counting and cutting unit for spring tape. At the same time, the equipment has compact dimensions and low power consumption. Works stably.
The basis of most modern mattresses is an independent spring block. In the production of mattresses, our company uses high-quality spring blocks of our own production, both the traditional Bonnell type and modern blocks consisting of springs independent of each other.
Basic Support - a classic dependent spring block is a system of five-turn springs fastened together with a spiral of high-carbon steel spring wire. The block is equipped with steel frames at the top and bottom along the perimeter, which provide additional strength.
In an independent spring block, each spring is placed in a separate “cup” of non-woven material, which allows you to ensure a comfortable sleep, avoiding the “wave effect” when the compression of one spring entails the compression of all other springs in the spring block. Mattresses with an independent spring block have gained high popularity among buyers all over the world: they provide the necessary comfortable conditions for sleep and relaxation, maintaining the correct position of the spine.
Unique independent block "Revolution" For the first time in an independent block the principle of Bonnell springs is used! In this regard, in accordance with the requirements of the equipment manufacturer Spuhl AG, special attention is paid to the insulating pocket made of non-woven fabric, in which the spring is placed. The pocket has an even, regular shape, due to which the central part of the Revolution spring does not have a “fitted” silhouette, unlike existing analogues. As a result, contact of the metal with the insulating material - spunbond - is completely eliminated during operation. This pocket is specially designed by Spuhl to avoid abrasion of the spunbond under maximum loads. The absence of a "fitted" pocket in which the spring is placed allows much more glue to be applied to the central part of the spring, distributing it evenly; as a result, the gluing area increases and the tensile characteristics of the “Revolution” block are improved. The spring itself is conventionally divided into three parts - the middle part, due to the sequential narrowing of the coils, has the greatest elasticity and operates under maximum loads, the upper and lower parts have a standard coil diameter and are responsible for comfort under medium loads. Due to the greater narrowing of the central coils, the spring surpasses in its technical characteristics all known types of similar springs.
Fusion Support 7 zone support system is a seven-zone spring system based on a block of independent springs, made of wire with a diameter of 1.8 mm, a spring height of 14 cm and an arrangement density of 256 springs per 1 m2. This system allows you to optimally distribute the load on all seven parts of the body: head, neck, shoulders, back, pelvis, knees and joints.
One type of independent spring block is Multi Pocket, which, thanks to the increased number of springs, has increased orthopedic properties and can withstand heavy weight loads. The wire diameter is 1.8 mm, the spring height is 13 cm, and the arrangement density is 550 springs per m2.
Independent springs are manufactured using modern spring-coiling equipment from the Swiss company Spuhl, which has been a world leader in the production of high-tech lines for creating spring blocks for more than 130 years. Our Italian partners are also Teknomac, Meca and Merello, which supply automatic lines for the production of mattresses. Sonberry is in constant cooperation with equipment manufacturers, regularly updates it, and invests in training of service personnel.
One of the product categories sold by the Tekhnol company is spring blocks from the manufacturer leading companies. These systems have become widespread not only in the creation of mattresses, but also in the production of sofas and other types of upholstered furniture products. With us you can buy a spring block for a sofa retail or order a wholesale batch of these goods for mass production of various products.
The main advantages of independent type spring blocks
The advantages of purchasing independent type spring systems are evidenced by the following advantages, confirmed by their practical use:
- Durability. The service life of blocks of this type is higher than that of dependent analogues. A high level of wear resistance is ensured through the use of high-quality materials, the use of modern production technologies, as well as a special configuration of spring systems. Durable steel, a rigid fit of each element, and the presence of a significant number of turns - these are the main factors that influence the reduction in the likelihood of spring deformation and ensuring a long service life of the product.
- High level of comfort and health benefits. It is no secret that most modern professions require leading a sedentary, sedentary lifestyle. As a result, the population suffers more from various diseases of the musculoskeletal system. Spring blocks for upholstered furniture and mattresses can provide a high level of comfort, reduce the load on the spine, and produce a high anatomical effect. Thus, furniture products and other products that are created using independent spring blocks will not only give you a comfortable rest, but can also help in solving health problems (including disease prevention).
- Filler safety. If you plan to buy rolled latex in bulk or other materials for the production of furniture or anatomical products, then you don’t have to worry about maintaining their integrity. Independent spring blocks placed in separate cases, so they will not damage the filler.
Types of spring blocks
Our catalog includes systems such as:
- TFK - the number of springs per square meter is 256 pieces, the diameter of the steel wire is 1.8 mm;
- Multipocket S1000 - 512 springs per square meter, wire thickness - 1.4 mm;
- Multipocket S2000 - 1000 springs per square meter, thickness - from 0.9 mm.
In addition, you can purchase other products from us: buy shoe covers wholesale, order mattress and technical fabrics, fillings of all kinds, etc. To clarify the terms of cooperation and receive consulting support, call our managers: +7 495 134-2834, + 7 495 505-4620.
We are glad to welcome you to our website!
The Viniltex company delivers upholstery materials daily! The ordering time is 1-3 days.
1. Delivery throughout Moscow and the Moscow region (MO)
- Within the Moscow Ring Road from 400 to 800 rubles;
- Outside the Moscow Ring Road 600 rub. +30 rub. for each km;
- Urgent delivery from 900 to 1500 rubles.
- Departure of a courier with samples in Moscow 500 rub.
Delivery is carried out to the entrance or entrance.
2. Delivery to regions of Russia
- Delivery to regions of Russia and cities of the near abroad is carried out by transport companies (TC) - “Business Lines”, “Energia”, “Zheldor Expedition”, “PEK”, “SDEK”. The cost of delivering cargo to the point of departure in Moscow is 500 rubles. At the request of the client, delivery by other shopping centers is possible.
See the cost of TC services on the company’s websites. - Delivery to Russian regions by cash on delivery is possible through SDEK shopping center.
3. Delivery to non-CIS cities
Delivery to non-CIS cities is carried out only to individuals through TC "SDEK" and EMC Russian Post.
4. Delivery by Russian Post (including cash on delivery)
- Delivery of the order to the post office in Moscow and preparation of the necessary documentation - 400 rubles
- Delivery by EMS Russian Post. Details on the website www.emspost.ru
5. Pickup.
Four stores in Moscow are open for you every day. Store addresses and opening hours can be found here.
6. Departure of the courier with samples of materials in Moscow.
Our employee will show you samples of materials, help with their selection and ordering. The cost of the service is 500 rubles. For details, please refer to those listed on the website.
Payment
1. Cash payment
Payment in our stores or to the courier upon receipt of the goods. In cases where products are manufactured according to your measurements, an advance payment is required in one of our stores.
2. Cashless payment
- For individuals: payment is available by Sberbank account number.
- For legal entities: send your organization details by email - [email protected] When requesting an invoice, indicate the tax system - (with or without VAT)
3. Electronic money
Individuals can pay for goods through the Yandex Money electronic system.
4. Cashless payment
Payment for materials can be made through the payment systems Unistream, Western Union, Blizko, etc.
For details on payment options, please contact our managers by email or by phone numbers listed on the website.
