Milling cutters for kitchen facades for a manual milling cutter. Milling cutters for facades. The quality of milling cutters for facades is the key to successful work

In the production of CNC facades, milling cutters can perform a large amount of work. Making facades becomes much easier and faster. Reducing costs and improving product quality are the main characteristics of this approach.

Selecting the right machine

Increasingly, machines equipped with numerical control (CNC) are used in many factories and enterprises that produce furniture facades. There, similar devices are used for milling during the processing of MDF boards. The use of CNC and facade cutters in production allows you to reduce costs and production cycles - time for transportation, loading and unloading, as well as intermediate storage.

Selection of the optimal set of cutters is an important condition for an efficient manufacturing process. Before you start choosing them, you need to decide on the equipment present. It is from him that the final choice will depend. Most machines used to process MDF board are equipped with a collet chuck.

Standard shaped cutters have an impressive shank size, starting from 20 millimeters. The collets must also match. For machines equipped with them, end mills with cylindrical shanks are suitable. But before buying them, you should accurately determine the landing size in the chuck at the collet.

If the production uses a number of machines, the best option is the same diameter for all shanks. This will prevent unnecessary spending on additional cutter kits. On a CNC machine, which is equipped with a shell mill, it is also possible to process blanks of facade components. Mostly they are used to mill an edge chamfer or refine the contours of a part according to pre-made templates. The cutters for such machines are of high cost and are used in the processing of wood materials.

Types of cutters

The furniture facade and its parts can be processed using the following equipment:

• /table;
• milling machine or a special center equipped with numerical control.

edging

Processing by a manual milling machine is carried out by edge cutters with a bearing. Edge cutters for reproducing the design on the front of the furniture fronts have a ball bearing. However, a hand tool for processing small parts is not very convenient. It is more suitable for large parts, for example, curved countertops, with which it is better to work with just a medium-sized machine.

Standard grooved

For a milling and copying table, which is equipped with a thrust type bearing, standard shaped groove cutters are suitable, which have different cutting edge contours. If it is necessary to select a different ball bearing diameter, edge cutters are used. CNC machines are equipped with collet chucks for cylindrical shank.

non-standard

Modern equipment is capable of making any form of relief on the facades with the help of a single cutter and the necessary software. But for a smart waste of resources, it is recommended to use sets of incisors that are different in their content when performing basic actions. For the production of furniture facades, milling cutters that profile the part are useful. Also useful are cutters for drilling, processing and engraving.

Multitasking ad hoc

During the creation of the furniture facade and its profiling, direct groove or multi-tasking special cutters are used. There are two types of them, which have:

1. Carbide soldering. A short period of operation and a low rate of processing, but a low price.
2. Diamond cutting edges. Long usage time, high quality, good processing speed, but expensive. They are great for cutting MDF boards. They are standard or can be made according to individual drawings.

Industries that still buy the latest version with diamond edges try to keep the tool as long as possible, using rough cutters for pre-treatment. Also, a tool with diamond components is most suitable for large-scale production of facades of the same type. When the company has a more individual specialization, then you should buy cutters with soldered knives or replaceable ones made of hard alloys.

Special

In addition to the above, there are special cutters that are used to level the appearance of the table after it has been processed with profile cuts. This is possible when the company has a CNC machine or a machining center.

A lot of time is spent during the replacement of a tool, because it is necessary to readjust the machines, change the processing mode, perform calibration and other operations. For the sake of greater savings in such cases, you should purchase universal cutters. They will increase output and increase labor productivity. However, there is one significant drawback - the uniformity of the facades.

Features of working with a cutter

In production, situations are not uncommon when the cutter begins to undermine or crumble the coating in the places of its passage. Usually this is due to her stupidity. But this is not such a serious reason to immediately replace it. There are two ways to get rid of this problem:

1. The cutting depth is increased by one to two millimeters. In the case of a blunt cutter, this will have a beneficial effect on the quality of work.
2. The tool needs to be re-sharpened. But after installation, it will be necessary to change its diameter.

During the selection of cutters, it is necessary to pay attention to the direction of the chip ejection and the level of the knife slope. The outer surface of the facades can be produced on a CNC machine using a single cutter or a whole set. In the first case, this is a shaped view, in the second - slot and engraving. The size and selection of the kit will depend only on the level of imagination of the designer and the professionalism of the operator of the machine or other equipment.

On the Stankoff.RU website you can buy shell cutters for furniture facades from leading manufacturers. Available and on order more than 33 models of milling cutters for the manufacture of furniture facades at the best prices. Only profitable offers with detailed descriptions and photos. Check prices with managers.

Features of facade cutter sets

Working with solid wood in the manufacture of furniture requires specific operations to create different profile and counter-profile options. The most advanced material processing option is milling cutters for furniture facades, capable of rounding the workpiece along the perimeter, machining the inner surface of a closed contour, and other tasks of decorative design of products.

Accurate and clean machining results using a facade cutter are guaranteed by the technology of manufacturing parts based on the use of hard steel of a special composition with a fine-grained metal structure. The maximum sharpness of the blade is obtained due to a specific sharpening procedure, which is carried out with an axial inclination of the cutting edge.

In the manufacture of the facade parts of furniture and drawers, beech, oak and ash wood, which has a high degree of hardness, or softer material of coniferous and deciduous varieties, is used. Regardless of the characteristics of wood, cutters for the manufacture of facades must have properties that allow long-term use of consumables without loss of technical qualities:

• wear resistance of the cutting edge makes it possible to avoid frequent tool changes;
• a large resource for resharpening the working plane ensures long-term use of parts.

Carbide cutters for facades, presented in our catalog, are able to create complex combinations of patterns from straight and curved lines, work in different planes and change the appearance of products, increasing the price of products at a low cost of production. Depending on the design, the tool is divided into one-piece, provided with replaceable blades, or having soldering from a hard metal alloy.

Wood cutters for furniture facades offered by our company have a complex profile and are available in a standard version or with a specific cutting plane pattern. Parts are used on universal milling machines with any type of control in the manufacture of:

• vertical and horizontal bars;
• grooves for installing panels and glazing;
• wall panels, bindings;
• decorative finishing elements.

To get more opportunities when finishing wooden furniture, it is advisable to buy facade cutters with a set of replaceable blades. By combining knives during processing, you can greatly expand the number of design variations, providing products with a high level of decorativeness. In addition to a different number of cutting tools, the package may include a glass and additional parts in the form of an overrunning ring for precise work on a template.

Any facade made of soft or hard wood can come to life if high-quality modern equipment is used to process it. Our company offers milling cutters for facades, which are used by everyone: from amateurs to professionals in their field.

The quality of milling cutters for facades is the key to successful work.