In the modern world, there is a huge selection of varieties of materials that are used in creating the exterior design of various premises. That is why it is not at all easy for consumers to choose the most suitable option. Partly it depends on the absolute confusion, because many products have excellent characteristics, and it is quite difficult to give preference to one of them. But most often problems with the choice are associated with insufficient familiarity with a particular product.

If you are looking for a quality option for finishing the facade of a house or other premises, then we suggest that you familiarize yourself with such products as metal cassettes, which have gained immense popularity in recent times. These products, depending on the type, can not only satisfy their performance, but also protect the facade of the structure, as well as give it a very attractive appearance.

To find out everything about this product and understand what features metal cassettes have, as well as what types are offered today, it is enough to familiarize yourself with the material provided.

Metal cassettes. What is the feature of the products?

Facade cassette is a special type of cladding material and belongs to the varieties of façade covering similar to corrugated board, as well as metal siding, etc. This product is used as facing layers to improve ventilated hinged systems for rooms of various purposes:

• commercial buildings;
• production facilities;
• residential and other structures.

Such material as metal cassettes, the manufacture of which is carried out by both domestic and foreign manufacturers, has a special “appearance”. This is a metal finished structure with curved sides.

Front metal cassettes are intended both for reconstruction of objects, and for facing of buildings under construction. They are relatively light weight and have a long service life. In addition, compared to other materials of a similar type, facade cassettes are very easy to install, which has become one of the factors that influenced their popularity.

Benefits of using metal cassettes

1. Affordable cost. Such a facade material is very competitive with other facing products, and winning not only in quality, but also in its cost.
2. Light weight. Everyone understands that the lower the weight of hinged facades, including the products that make up the subsystem, the lower the load on the walls of the structure. In addition, hinged lightweight facades reduce the risk of collapse and minimize its consequences. Cassettes intended for facades (indicators range from 19 to 20 kg / meter) may have different weights depending on the material of manufacture.
3. Excellent quality features. Metal cassettes have a high service life, which directly depends on the type of metal coating used in the production of facing material. They are made of aluminum, copper, and galvanized steel. In the production process, powder coating technology is used. This technique provides an opportunity to obtain high quality protective and decorative elements. Moreover, powder paint is an environmentally friendly material.
4. Variety of colors, sizes and shapes. Today, metal cassettes are often used in the process of facing shopping centers, office premises, gas stations and other facilities. Their use provides an opportunity to create not only modern objects, but also to embody a unique look that attracts the attention of others. Together with decorative elements, the mentioned type of facing material provides a huge scope for the implementation of architectural ideas and solutions.
5. Metal cassettes, the installation of which is very simple, can be used not only for exterior decoration, but also for interior. Interiors created using this material will emphasize the solidity and exclusivity of the building, give it a special chic and comfort.
6. Providing additional noise and waterproofing.
7. The possibility of using finishing material in any period of the year.

As you can see, metal cassettes have a huge number of advantages and deserve the attention of everyone who has planned to produce high-quality and reliable facade finishing.

What types of materials are offered today, and what are their features? Perhaps this is one of the most common questions about metal cassettes. We offer to understand this issue, which will allow you to choose the best option for the upcoming work.

Before getting acquainted with the varieties of facade cladding, depending on the material of manufacture, we suggest studying the types of products, taking into account the features of fasteners.

Metal cassettes existing today are offered in two versions:

• products with invisible fastening (closed cassettes);
• material with visible fasteners (open metal cassettes).

Products endowed with a hidden fastening must be mounted from the bottom up. Due to this, each subsequent cassette will cover the attachment area of ​​the previous one.

Facade cassettes with open fastening should be installed using self-tapping screws painted to match the cladding. This will make the fastener almost invisible.

Prices for metal cassettes of open type

Closed metal cassette prices

Perforated metal cassettes

Perforated products are made from iron. The most commonly used in the manufacture of aluminum or galvanized steel. The peculiarity of these products is that they have a mesh look, while the mesh itself can be of different sizes, shapes and even have patterns. A wide range of such cladding, as well as the ease of installation that distinguishes perforated metal cassettes, have made them incredibly popular today.

This material can act not only as a product intended for finishing facades, but also as decorations installed on separate zones of objects.

Cassettes for perforated facades are the most effective material that allows you to ennoble the appearance of the building. In addition, they effectively protect the structure from destructive processes caused by weather conditions.

Aluminum metal cassettes

This type of material is made from sheet aluminum and is widely used in the implementation of interior decoration of various buildings, as well as in the process of facing ventilated facades and columns. Aluminum facade cassettes are no less popular today than the previously mentioned types of products.

This is due to the fact that these products provide the ability to process large areas that do not have joints and are distinguished by evenness and smoothness of the surface. Aluminum is famous for its quality characteristics, does not cause difficulties in processing (welding, bending, etc.), which allows it to be used to create non-standard decorative products. But it should be remembered that such facade elements can not be used in all cases, for example, if you want to create a ventilated facade of a simple type, i.e. "economy class", then it is better to use galvanized cassettes for these purposes.

If we consider the advantages of aluminum cassettes, then they include:

• possibility to choose the desired color. Compared to composite panels, which are produced in a limited number of color shades, aluminum metal cassettes can be coated in the desired shade at any time if such a desire arises. Painting of such elements is carried out in a special powder chamber, and in order to obtain the required shade, it is necessary to spend a small amount of time;
• excellent fire protection properties. Aluminum metal cassettes, in comparison with the composite material, are distinguished by high fire safety. Moreover, they belong to non-combustible materials;
• the ability to manufacture radius elements. Aluminum makes it possible to obtain rounded products. Such cassettes are quite often used in facade cladding, as they have an attractive appearance.

Volumetric metal cassettes

3D facade cassettes have gained incredible success in the implementation of many projects, since only they are able to emphasize the individuality of the building, help it acquire a unique style and an exclusive image.

Thanks to individual elements that differ in size and shape, it is possible to make a very effective facade and allow it to acquire unique constructive qualities.

3D facade cassettes are offered in a wide variety of colors and textures. The main feature of such elements was the ability to produce a combination of shapes, as well as shadow plays. This feature allows the facade to always look new, because the position of the sun will play an important role in changing the appearance. Thanks to the playful rays of the sun, the effect of layering is achieved.

It should be noted that volumetric cassettes are distinguished by a variety of geometric shapes. You can choose the most amazing polyhedrons for facade cladding, which will add volume to the building.

Installation of such cassettes will be carried out similarly to other facade materials, namely in the direction from the bottom up. Before installation, a special frame will be equipped, to which metal cassettes should subsequently be attached using self-tapping screws or rivets.

Copper cassettes

This facade material differs not only in its quality indicators, but also in appearance. It is used to decorate the facades of buildings, as well as many construction and advertising structures.

To date, such material is offered by a small number of manufacturers, and it can be called a newer product on the market. Copper cassettes are presented in a wide variety of colors, are durable and reliable. Artificially aged copper sheets act as a material for such products. Depending on the brand of the manufacturer, such products may differ in installation features, but in most cases they are accompanied by complexity and require the hands of professionals. The fact is that with an illiterate installation on copper products, irregularities can form.

Copper cassettes may not be suitable for cladding every facade, so before giving preference to them, you should consult with specialists who, taking into account the characteristics of your building, will be able to give clear recommendations.

Stainless steel metal cassettes

Stainless steel is one of the most demanded materials in various fields of activity. This raw material also began to be used to create metal cassettes intended for facade cladding. This product has impeccable quality characteristics, thanks to which it has taken a leading position among finishing facade products.

Stainless steel metal cassettes are produced in a variety of colors, which makes the facade very attractive, bright and modern. To date, there are decorative elements with a wood texture, from which special warmth and comfort radiate. Stainless steel is a good solution for creating metal cassettes, and looking at the numerous buildings whose outer walls are lined with this material, one can be convinced of this. Respectable, solid appearance cannot be ignored. At the same time, this product is not only distinguished by excellent decorative properties, but also has excellent quality characteristics, thanks to which the facade of the object will be reliably protected from the effects of various negative factors.

Note:
* Dowel in concrete, brick, stainless steel rivets
** The price is average, it can vary from 0 to 350 rubles.

The production of facade cassettes is one of the activities of the Moscow plant for the manufacture of metal structures "PromGib". We manufacture metal cassettes on our own machines, using the latest technologies for the manufacture of light metal structures.

Metal facade cassettes have a number of advantages compared to other building materials:

• fire-resistant metal cassettes for facades;
• have a long service life;
• are easy to install;
• we offer a wide color palette of facades;
• installation on facades with complex geometry is carried out without problems;
• operation with factory warranty!

What do we have?

Unlike other wall façade sellers, we have our own production of high-class façade cassettes. A complete production cycle, a complete list of high-tech foreign equipment, and the presence of highly qualified specialists in the field of manufacturing facade cassettes make our products not only competitive, but also allow it to occupy a leading position in the market of similar products. First of all, in terms of price and quality.

Our factory has modern equipment for the production of high-quality facade metal cassettes, the production includes:

• automatic line for panel bending;
• specialized bending machines;
• revolving punching machines;
• complexes of laser material processing;
• hydraulic guillotine shears;
• powder coating line;
• welding shops.

This equipment allows us to manufacture facade cassettes that can be used both for external and internal decoration of buildings and structures, and with different levels of complexity, in any size and scale of tasks.

Production of facade cassettes from metal

The enterprise for the production of light metal structures (Moscow) is engaged in the manufacture of metal facade cassettes. Metal cassettes are specific cladding products that are made by punching and processing aluminum alloy sheets. At the same time, the production of facade cassettes includes a protective and decorative coating of panels against corrosion, presented in a variety of designs and in different colors.

We are engaged in the production of metal facade cassettes, which have the following characteristics:

• minimum weight;
• protection from the aggressive influence of weather conditions;
• have a warranty period of operation from 25 to 50 years, depending on the model;
• have high thermal insulation and sound absorption properties.

We are not standing still!

We have also launched the production of galvanized steel facade cassettes, which are distinguished by their affordability, durability and beautiful appearance. These cassettes are actively used in modern construction. With the production of facade cassettes from galvanized steel, we fill the construction market with high-quality panels, which are actively used when high-quality beautiful and modern cladding of office buildings, public facilities, commercial and industrial enterprises is required. Our metal cassette panels have excellent corrosion resistance properties, while their impeccable modern appearance adds style and aesthetics to objects.

In the production of cassettes in Moscow, we use high-tech equipment, which is controlled by computer programs. Thanks to this, our panels and facade metal cassettes are so precise and perfectly matched to each other. All this leads to the fact that the time and labor costs for the installation of our products are reduced to a minimum.

Our products are cheaper than our competitors!

The plant for the production of light metal structures "PromGib" in Moscow is engaged in the manufacture of products to order, according to the drawings of the client. We are ready to consider any wishes of the customer and fulfill any order, taking into account the specified parameters, reliably, inexpensively and in a short time. Having our own production. We do not depend on anyone, we can set prices ourselves. Therefore, our products are cheaper and more affordable than most competing firms that sell finished products.

At the same time, we guarantee an affordable and competitive price in the market for similar products.

Facade metal cassettes, the production of which is established at our enterprise, are characterized by affordability, excellent appearance, which makes the building unique and presentable. The calculation of prices for our products is made according to the individual parameters of the type of product, the features of its protective coating and decorative processing.

About the types of facade cassettes

On our website you can get acquainted with the range of products manufactured by the PromGib plant. In particular, here you can explore the offer of our facades in the form of cassettes, which we produce not only from galvanized steel sheets. On customer's request, we can produce facade cassettes using brass and copper, as well as aluminum.

In order to make the facades necessary for the customer, our specialists are ready to go out and take the necessary measurements on the spot. Thus, we will eliminate errors in calculations and make sure that the client receives a high-quality order made according to an individual project and in accordance with its terms of reference.

What gives the consumer the use of facade cassettes of our production?

Together with our cassettes, the customer receives:

• additional thermal insulation of the building;
• ease of installation and maintenance;
• the ability to carry out work in a short time;
• fire safety;
• improving energy efficiency through the use of cassettes in the composition of "pyrrole" in the form of insulation, wind insulation and a ventilated facade;
• protection of the structure from the effects of moisture, the destruction of its structure;
• reduction of repair costs during the operation of the building;
• a quick renovation of the facade to replace the old dilapidated appearance of the building.

By calling us, you can order a calculation of the need for facade cassettes and the cost of work.

Front metal cartridges are an element of the ventilated system. Today it is one of the most popular facing materials.

They are products of a certain shape: rectangular, square, corner, U-shaped, etc., which allows you to give the building the desired shape, emphasizing its individuality.

They are made of galvanized steel with a thickness of 0.7 - 1.2 mm. and are divided into two types, which differ from each other in the way of installation.

1. Metal cassettes with open fastening.
2. with hidden fixing.

The first type is more common due to its relatively low price. The edges of this are curved on all four sides.
During installation, the products are superimposed on each other and fastened with fasteners, which are painted in the color of the facade.

The second type of metal cassettes is distinguished by its hidden fastening. They are attached by hooking the top panel to the bottom, which
creates a smooth surface. These are a little more expensive, but the facade at the same time looks more impressive than lined.

Depending on the customer's request, they can be coated with polymer powder in any color according to the RAL catalog.

All products are made on our own modern equipment Therefore, we quickly and efficiently fulfill orders of any complexity.

Advantages:

• fire safety
• Modern look
• Wide range of colors
• Affordable price
• Durability
• Possibility of manufacturing cassettes of any size.

Price list with prices

You can find out the final price for a material of a certain size by calling us, as the cost may increase depending on the size and complexity of the product.

Facing products of various designs compete in the building materials sales market. Particular attention is paid to the manufacture of facade metal cassettes. Due to their versatility, these structures are successfully used in ventilated facade systems.

The structure of metal facade structures

Facade cassettes are made from various types of metal. Structures are attached to the outer sections of the walls and should not succumb to the destructive effects of climatic conditions for many years. The most popular are products made of light and practical metals. By their design, the cassettes resemble a flat hollow box with special holes along the edges, designed for fastening to various types of facades.

The case of facade cassettes is developed taking into account free ventilation on the wall surface in order to prevent the colonization of fungal infections and condensate settling. There are several methods for manufacturing facade cassettes from metal. Depending on the specification, they are given different sizes and shapes:

• square;
• rectangular;
• trapezoid;
• oval;
• multifaceted.

Equipment for the production of metal facade cassettes

The production of facade cassettes from metal requires the availability of modern equipment equipped with additional computer technology to produce products of the highest quality.

For the production of facing cassettes, the following types of equipment are used:

1. Mechanical or manual guillotine. A foot-operated device that unfolds a roofing sheet of material with giving the desired shape to the finished product.
2. Bending apparatus. A universal sheet bending machine that allows you to give the blank material the necessary shapes.
3. Angle cutter. A special press focused on punching holes in metal blanks, cutting off sharp corners and burrs.

Advantages of facade cassettes

Manufacturers of metal facade cassettes should take into account the needs of the modern building materials market. These designs have a number of advantages:

• easy installation;
• protection against corrosion of facade surfaces;
• decorative due to the extensive range of colors;
• long service life without additional spraying and repair.

In comparison with similar types of finishing materials, metal facade cassettes are the most affordable and in demand. You can order metal facade cassettes in any quantity from Proflasermet. Call or leave a request for a call back.

Business plan for the production of open-type facade cassettes for a start-up enterprise

Business plan for the production of open-type facade cassettes for a start-up enterprise

To create a hinged ventilated facade (HVF), special metal cassettes are used, which are mounted on a steel or aluminum crate to the outer wall. The use of this type of facing material allows you to hide the unevenness of the plane, as well as provide additional noise, moisture and heat insulation.

During the period from 2011 to 2017, the demand for facade cassettes has increased several times and continues to grow, which has made this line of production one of the most promising on the market of facing materials.

In modern realities, most customers choose a more budgetary version of illegal armed formations using open-type facade cassettes, which are easy to manufacture and fasten.

What Factors Should Be Considered When Starting a Facade Cassette Manufacturing Business?

Premises for rent

To start your business, you need to rent a small space. For St. Petersburg, the price for 1 m2 fluctuates around 300-400 rubles / month. In the production room, it is necessary to provide places for storing raw materials, as well as a warehouse for finished products. Thus, the minimum area of ​​the premises must be at least 100 m2, the rent of which will cost you about 30,000 rubles / month.

Purchase of raw materials

The most common and demanded material for facade cassettes is galvanized steel. Consider the production using this metal.

You can find out more about other materials used for the manufacture of facade cassettes.

Many companies involved in the sale of metal offer consumers 2 options: buy steel in a roll or sheets. Since our company is small, in order not to buy an additional unwinding device, we will give preference to sheet material.

The standard thickness of blanks for facade cassettes made of galvanized steel is 0.8-1.2 mm, and the height and width vary from 100 to 2500 mm. It should be noted that the final price per 1 m2 of the finished product will depend on the thickness of the material used.

After analyzing the price for 1 m2 of galvanized steel from various suppliers in St. Petersburg, depending on the thickness of the metal, we obtained the following average values:

Table 1. Average price per 1 m2 of galvanized steel

Purchase of equipment for the production of facade cassettes

For the manufacture of FC, 3 main types of equipment are required:

• guillotine shears - for cutting the workpiece of the required size;
• corner cutting press stamp - for cutting corners;
• sheet bending machine - for direct bending of the workpiece, in order to obtain a finished product.

Let's make a small selection of equipment depending on the thickness of the material used:

With an average production time of a facade cassette measuring 400 x 1100 mm - 5 minutes, one worker can produce 5 m2 of products per hour.

If desired, labor productivity can be more than doubled by using electromechanical equipment. Such machines are also suitable for the manufacture of metal cassettes from galvanized steel with a thickness of 1.0-1.2 mm:

Name of equipment	Manufacturer	Main characteristics	Cost, rub**.
Electromechanical guillotine shears Mazanek GM 1250/1.5	MAZANEK	Working length: 1250 mm	365 402,00
TSA-8000 electromechanical punching press for the production of metal cassettes	VANGUARD	Maximum metal thickness: 1.5mm	280 000,00
Segment bending machine with electromagnetic clamp Metal Master MEB 1250	METALMASTER	Working length: 1250 mm Maximum metal thickness: 1.6mm Maximum bend angle: 135 degrees.	201 615,00

*Do not forget, it is worth picking up equipment with a safety margin of 20%

** You can always find out the current price of equipment.

Compensation of key workers

To maintain such equipment, 2 workers will be enough, the monthly salary of which will be 30,000 rubles. Thus, the payroll will be equal to 60,000 rubles.

Calculation of the profitability of the enterprise

We will calculate the profitability of the production of metal cassettes on manual equipment by two employees at a market price of 950 rubles per 1 m2 of facade cassettes of an open fastening type at full production load. Let's assume that there are 22 work shifts in a month, each lasting 8 hours. Thus, for two masters, the monthly working time fund will be: 22 * ​​8 * 2 = 352 people / hour.

The total amount of profit will be: 490,680 rubles. Excluding income tax (-20%) = 392,544 rubles.

From the second month, net of income tax: 620,152 rubles.

Let's make a similar calculation for more productive electromechanical equipment:

The total amount of profit will be: 253,083 rubles. Excluding income tax (-20%) = 208,467 rubles.

From the second month, net of income tax: 888,080 rubles.

Before you open your own business, it is important to understand how much this production is in demand in your region. To do this, it is necessary to calculate the main economic indicators, after which it will be possible to safely assert the profitability of the enterprise.

To get a high-quality finished product and earn an impeccable reputation in the construction market, it is important to correctly select the material and equipment for production, according to the requirements for it.

Our company performed an approximate calculation of the economic indicators of the enterprise, on the basis of which we can conclude that with the correct construction of the workflow using high-quality equipment, you can reach a quite acceptable income even for a large city in a month.

If you have any questions regarding the selection or purchase of equipment, please contact