To consider the topic of the manufacture of polypropylene pipes and fittings for water supply and heating pipelines, it is necessary with a preliminary detailed description of the materials used for production.
Polypropylene pipes and fittings have a lot of advantages that distinguish them from their steel counterparts:
- they are much lighter;
- not susceptible to corrosion;
- do not grow inside during use;
- do not create vibration and rumbling, as well as other noises;
- do not burst when the water in the system freezes;
- do not conduct electricity;
- do not need painting;
- very easy to work with.
Pipes and fittings made of polypropylene can work for decades. These are environmentally friendly products that are successfully used for pipelines of any complexity. Therefore, their production and manufacture is widely established throughout the world.
The use of fittings with chrome and brass inserts allows combine these blanks with steel pipes.
The construction of these materials is very tight, and this application brings tangible economic benefits.
A little about polypropylene
Polypropylene is the initial product of the polymerization of propylene and ethylene in specific quantities. The resulting material is named random copolymer PPRC.
In the domestic market today there is no worthy analogue to foreign polymers. We use Finnish RA 130E BOREALIS and Hungarian TIPPLEN CS4-8000 TVK for the manufacture of polypropylene pipes.
The essence of the pipe manufacturing process is simple, and it is not very laborious. Speaking about it, the following features should be highlighted:
- low energy costs in manufacturing;
- ecological safety;
- for the production, installation and use of one set of a line for the production of polypropylene pipes and fittings, a lot of space is not needed (this is approximately 100 m 2);
The set of polypropylene pipe extrusion line is a complete cycle of extrusion, calibration, cooling, drawing, etc.
Raw material for work
Lines for the production of plastic pipes, in addition to the extruder, also have the following equipment:
- raw material supply system.
- A machine that cuts blanks.
- Tank for calibrations and cooling.
- Pulling mechanism.
- Mixer.
- Conveyor tape.
- Vacuum forming.
- Accumulating mechanism that performs the stacking of blanks.
Raw material selection
When choosing raw materials, they opt for a granular polymer, but you need to carefully look at its shelf life.
And polypropylene and polyethylene are practically not limited by these indicators, which makes it more convenient to use.
From an economic point of view, an advantageous copolymer and HDPE.
IMPORTANT! When opening your own production for the manufacture of polypropylene pipes and fittings, it is advised to maintain cooperation with one supplier. Because the change of raw materials requires the change of equipment for the production of polypropylene products.
Manufacturing process
The main equipment that processes raw materials and turns them into a polypropylene pipe or fitting is called an extruder. And the production itself takes place in the following sequence:
- Raw materials for the manufacture of pipes and fittings are fed into a special chamber. It is in small granules or comes in the form of chips. Also, secondary raw material that has undergone preliminary processing (grinding) is often taken into work. Secondary raw materials are mixed with the main.
- Using electric or gas heating, the poured mass is melted. Temperature indicators in this case range from 230 to 250 degrees. But at the same time, it does not turn into a liquid, but only becomes viscous. So that this viscous heated mass does not stick to the walls of the apparatus, they are coated with Teflon.
- Next, the extruder extrudes the blanks from the thick mixture according to the set size. Usually the length of the workpiece is two and a half meters. The equipment performs all these actions very quickly and completely offline. Human intervention is only required to set the right parameters for the job. The best equipment for the production of polypropylene pipes and fittings is capable of producing up to 200 kg of products per hour.
- The next step is the cooling of the blanks. To do this, they are placed in a container for cooling. The cooling process takes a couple of minutes. Then he perfectly holds the given dimensions. In the cooling tank, the plastic undergoes a shaping process, during which the material is thoroughly rounded and takes on the desired shape.
- At the end of the technological process of production, a marking is applied to the products, which displays the parameters of the operation of the products, here the batch number and the date of production of the product are put down. Then the blanks are packaged, packaged and sent to storage facilities or to consumers.
Often they are produced at the same enterprises as pipes.
Only for the production of polypropylene fittings it is necessary to install additional equipment (machine).
It does not occupy a large amount of space, but it makes it possible to increase the range of products. For companies, this becomes an important factor, especially in a highly competitive environment.
The main problems and difficulties of production
Almost all countries of the world produce building materials. This also applies to polypropylene pipes and other plastic products, the manufacture of which is excellently established in Russia.
The main problem of the industry lies in the fact that domestic investors are not very active in financing the purchase of new modern equipment.
Many enterprises have to use old technologies that are losing their relevance at the moment.
One-time capital expenditures could be the key to high profits in the future. But, they don't. Therefore, they cannot create worthy competition to foreign analogues.
There are no external differences, if we compare our and foreign polypropylene products. But, practical use shows different results.
Domestic blanks do not tolerate wear as much, are not as durable, and often have surprises in the form of marriage, which cause a breakthrough.
For the above reasons, consumers often prefer more expensive, but high-quality products from German and Turkish manufacturers.
And in the end, it should be added that the production of polypropylene pipes has been turned into an automated production that does not require huge energy and labor costs. Also, this production has almost no waste and does not harm the environment.
Plastic pipes are a popular product that is widely used in construction, agriculture and water supply. The demand for them has been and remains high today. At the same time, the technology of their production is quite simple and accessible for the implementation of a startup. Today we will consider the idea of \u200b\u200ba business for the manufacture of plastic pipes.
A few words about technology and raw materials
Plastic pipes are made from various materials (PVC, polybutene, polymers), but the process of their creation is simple and does not pollute the environment. Pipes are obtained by extrusion, that is, extrusion from molten plastic.
There are several types of extruder:
- Screw.
- Combined.
- Screwless.
The first option resembles a meat grinder in the process of its work. The screwless one operates with a disk, and the combined one combines the principle of the two types listed above. Study in detail the specialized literature and talk with experts to choose the best option for your business.
Operating procedure
Pipe production is divided into stages:
- The introduction of raw materials into the receiving hopper: plastic granules, which begin to melt under high temperature.
- The newly formed composition is passed through the extruder head, taking the shape and dimensions specified by the manufacturer.
- The pipe enters the container of the pulling machine. The high pressure ensures the final processing - shaping and diameter.
- Pipes are cut, stacked or wound into coils.
Equipment and production
To organize the workflow of the plant, you will need to purchase:
- extruder.
- Cutting unit.
- Apparatus for transporting raw materials.
- Capacity for calibration and cooling.
- Mixer.
- Pulling device.
- Conveyor.
- Former with vacuum installation.
- Accumulators and stackers.
The productivity of the workshop depends on the characteristics of the pipes (diameter). The average is 1000 meters of pipes/shift. The indicator may vary depending on the characteristics of the equipment. Check the information in advance, before buying units.
The raw materials for the manufacture of pipes are plastic granular polymers. Responsibly choose the source material, pay attention to its expiration date. For the production of quality pipes, use propylene copolymer, polypropylene or polyethylene. This is a quality raw material at a low price.
Advice! When changing raw materials, you need to change the settings of the equipment. In order not to waste time, purchase several lines or initially determine the working material.
Premises and staff
The plant is located outside the city on the territory with the possibility of free access. The equipment occupies from 40 to 200 sq. m of area, the rest of the premises is intended for staff (locker rooms, kitchens, bathrooms), storage of finished products and raw materials.
The staff of one shift includes the following positions:
- Technologist.
- Ancillary workers.
- production line operators.
Decor
For the operation of the enterprise, you need to obtain permission from the gas service, the fire safety inspectorate, Gosnadzorohrantruda, SES. Study the rules for storing finished products and other organizational issues so that in the future there will be no problems with the executive authorities.
Rough estimates show that the capital investment for the purchase of used equipment and the purchase of raw materials in the amount of 100 tons is 8-9 million rubles. The calculation includes rent for the premises for a period of six months. Business profitability varies between 2-20% due to competition. The payback period of the project is 1.5-2 years.
Search for buyers based on the demand for the product. These can be utilities, wholesalers and retailers. Send a business proposal to construction companies.
Eventually
Before opening a business, immediately make a list of potential buyers, study the market in your region. Implementation is often problematic. This approach will help prevent a negative development scenario and determine in advance the feasibility of production.
The current offer on the market of plastic pipes cannot satisfy all the needs of buyers. This is due to the good functional characteristics and affordable cost of polymer products. That is why the production of plastic pipes is currently considered one of the most attractive investment segments. But before proceeding with the purchase of equipment, you need to familiarize yourself with the specifics of production.
Production technology
In general terms, the process of making plastic pipes is quite simple. One of the types of polymer is used as a raw material, it is prepared for heat treatment, and then products of the desired configuration are made using extrusion. But if you delve into the analysis of processes, then the production of pipes will be much more complicated than at first glance.
The entire technological process consists of the following steps:
- Preparation of raw materials. It is mixed and, if necessary, crushed using crushers.
- Heating the mass to the melting temperature. This process takes place gradually - with the help of a screw, the plastic mass moves from one temperature chamber to another.
- The formation of the workpiece. For this you need an extruder. Hot raw materials under pressure enter a special chamber, where, passing through a die of a certain shape, it acquires its final form.
- Cooling and calibration. Moving along the conveyor belt, the workpiece is exposed to hot water, as a result of which it cools down. Then, using a vacuum calibrator, the final dimensions are given to the product.
What equipment is required to carry out this process? At the moment, manufacturers combine the above operations into one production complex. But first you need to decide on the type of feedstock. The quality and characteristics of products will depend on it.
Choosing the material of manufacture
There are several types of raw materials that can be used for the production of polymer products.
Polypropylene, random copolymer
It is used for the manufacture of polypropylene pipes and fittings. It is obtained by copolymerization of ethylene and propylene in certain proportions. The result is white granules marked with PPRC. Unfortunately, there are no producers of this raw material in Russia, so they often choose suppliers from Eastern Europe. In particular, the Hungarian chemical concern Tipplen offers a random polymer of the CS4-8000 TVK brand.
Polypropylene, homopolymer
Sewer pipes and accessories for them are made from it. A feature of this material is fragility. Therefore, despite the cheapness, products made from it can only be used for arranging internal free-flow sewage.
Polyethylene
In the vast majority of cases, low-pressure (high-density) polyethylene is used. To do this, it is recommended to use feedstock grade PE-80 or PE-100. Unlike older counterparts, products made from this material are able to withstand fairly high mechanical loads.
Having decided on the feedstock, you can proceed to a detailed analysis of the production process.
Extrusion
Before starting the production process, it is necessary to check the packaging with the starting material. It should not contain foreign objects, metal, etc. In the case of poor quality, expensive equipment may fail during the production process. Therefore, it is recommended to purchase special sieves for sifting and removing debris. This is especially true for technology that provides for the use of secondary raw materials.
The prepared plastic mass is loaded into the receiving chamber of the extruder. The screw ensures its movement through the heating chambers. You can set the temperature level for each zone. This is important for creating a homogeneous molten mass.
In the process of heating, the raw material is plasticized and, having reached the optimum temperature, enters the billet formation zone. The temperature regime depends on the type of source material. For polyethylene, it is 240°C. In the extrusion head, a workpiece is formed - a pipe. If the production of reinforced models is envisaged, then a foil feeder is installed at the exit of the die. The molten mass flows around it, forming a reinforced pipe.
At this stage, the temperature of the product is such that even a slight fluctuation can cause a change in shape. Therefore, the workpiece immediately enters the cooling zone.
Cooling and calibration
The plastic pipe production line must be equipped with a cooling device. Often it is included in the general production complex. Ordinary running water can be used as a coolant. To reduce the likelihood of debris entering, it is recommended to pre-filter it.
At this stage, the products are calibrated using vacuum devices. This is done by changing the feed speed. The product is pulled through a special nozzle, the diameter of which matches the internal dimensions of the pipe. At the same time, water flows from nozzles act on the surface of the product. They give the pipe its final shape.
After that, the product enters the cutting line. Using a footage counter, the desired length is measured and a cut is made from a common workpiece.
Storage
A pipe production plant, in addition to a production facility, must have a properly organized warehouse for finished products in its structure. Packaged finished products are stored on its territory.
The room must comply with safety rules, maintain a constant temperature and humidity. An important nuance is the location of the products. It should only be stored horizontally, without external mechanical pressure. If this rule is neglected, then during storage the pipes may be deformed, which will lead to a deterioration in their performance.
When choosing equipment, you need to pay attention to its main parameters. These include productivity (kg / h), the possibility of manufacturing products from various types of polymer raw materials and the number of service personnel.
If the budget is limited, you can buy used machines. But in this case, you need to carefully check their condition, equipment and a possible manufacturer's warranty. The average cost of a used extruder, calibration and broaching device can be up to 580 thousand rubles.
How profitable can the production of plastic pipes be? Much depends on the organization and management. If a competent business plan was previously drawn up, a sales market was identified and the cost of production was calculated, then the probability of success of this enterprise is high. Therefore, each stage of planning must be approached carefully, taking into account all the nuances and possible complications.
should become a solid foundation in the organization of the project. Production as a process is multifaceted, it requires a serious approach and detailed calculations, so you should not neglect the planning stage.
It is important to emphasize that this type of business is extremely promising, since polymer pipes are by far the most popular in the construction market, largely due to their versatility, wear resistance, ease of installation and use. Therefore, it is important to take its rightful place among the manufacturers of pipes of this type as soon as possible.
Key features of a business plan for the production of polymer pipes
Production of plastic pipes as a type of business
The peculiarity of business in the field of production lies in the fact that the scope of activity is much wider than the technological process. A novice entrepreneur should understand this when compiling business plan for the organization production of polymer structures and pipes should clearly represent the areas of its functionality:
- Technological process
- Solving legal problems
- Sales issues
- Organizational matters
- Calculation of finance
Business planning will help you evaluate your capabilities, both financial and organizational, and emotional, which will be required to create production.
Description
Files
Features of the technological process for the production of plastic pipes
Any entrepreneur who plans to master the manufacturing sector must understand not only purely economic details, but also a thorough understanding of technology. Therefore, a special place in business plan By production of polymer structures and pipes will occupy a description of the technological process.
In its most general form, it looks like this: raw materials are supplied to the receiver of the extrusion machine, the material is melted under high temperature pressure and proceeds to the next forming stage, where the main parameters of the future pipe are determined. Then the product is cooled, calibrated and cut. As you can see, the production technology is not so complicated and special skills can be mastered in a short time.
Features of the plastic pipe production process (equipment, raw materials, etc.) will determine the settlement issues.
1 - Summary
1.1. The essence of the project
1.2. Investment volume for production of polymer pipes
1.3. Work results
2 - Concept
2.1. Project concept
2.2. Description/Properties/Characteristics
2.3. Goals for 5 years
3 - Market
3.1. Market size
3.2. Market Dynamics
4 - Staff
4.1. staffing
4.2. Processes
4.3. Wage
5 - Financial plan
5.1. Investment plan
5.2. Funding plan
5.3. Sales plan production of polymer pipes
5.4. Spending plan
5.5. Tax payment plan
5.6. Reports
5.7. Investor income
6 - Analysis
6.1. Investment analysis
6.2. The financial analysis
6.3. Risks production of polymer pipes
7 - Conclusions
Business plan production of polymer pipes provided in MS Word format - it already has all the tables, graphs, diagrams and descriptions. You can use them "as is" because it's ready to use. Or you can adjust any section for yourself.
For example: if you need to change the name of the project or the region where the business is located, then this is easy to do in the "Project Concept" section.
Financial calculations are provided in MS Excel format - parameters are highlighted in the financial model - this means that you can change any parameter, and the model will automatically calculate everything: it will build all tables, graphs and charts.
For example: if you need to increase the sales plan, then it is enough to change the sales volume for a given product (service) - the model will recalculate everything automatically, and all tables and charts will be ready immediately: monthly sales plan, sales structure, sales dynamics - all this will be ready .
A feature of the financial model is that all formulas, parameters and variables are available for change, which means that any specialist who knows how to work in MS Excel can adjust the model for themselves.
Rates
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M. L. Ivanova, Financial Director, OJSC "World of Construction"
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The purpose of planning was, on the one hand, to attract funding, and on the other hand, we also wanted to have a clear picture of how we would develop. In the end, I liked the plan. In the business plan of the paving slab production workshop, I liked the financial model, I liked that it was convenient to use, it was easy to adjust it for myself, there were no questions about it in the bank either. So far, a loan of 19 million has been received. rubles. Thank you! This result was obtained, including with your help. Good luck!
Maksimov K.O., Nizhny Novgorod,
Feedback on the business plan for the production of polymer pipes
When organizing the production of plastic pipes, the main task for us was the search for additional investments. To resolve this issue, it was necessary to back up an attractive business idea with competent calculations of financial movements and, most importantly for prospective investors, the payback period for all costs. To save time, we turned to Plan Pro specialists and purchased a ready-made one. The correct financial model presented in it was able to attract partners, and, accordingly, additional funds in the amount of 75 million rubles.
Levin K.N. LLC "PolymerProf" Chelyabinsk region.
Development of a business plan for production activities
General business concept
Formulating the overall concept production of polymer pipes- the foundation of everything business plan, so the settlement grids, planning partnership agreements, determining the sales market, etc. depend on this.
So, it is important to decide which sector or sectors of production you will occupy and, accordingly, pipes for which purposes you will produce. Depending on the source material and its resistance to environmental influences, water, gas, sewer pipes are distinguished, a similar frame is used even for fiber insulation.
In addition, it is necessary to determine the scale of the entire production and the possibility of expansion.
The main questions of the business plan
Business plan is a kind of instruction for building a business, the success of the start and development will depend on how detailed it will be worked out production of polymer or plastic pipes. Therefore, in the process of compiling it, it is necessary to highlight a number of questions:
- Marketing plan
- Investment calculation
- Estimated part of the project
- Profitability of production
Marketing plan
In order to business plan develop a marketing strategy for production of polymer pipes, it is necessary to carefully analyze two points: the state of the market and the possibility of marketing products.
As statistics show, regardless of the region, the plastic pipe manufacturing industry has a high level of competition. In order to stand out in this competitive struggle, experts advise paying attention to some details. As a rule, manufacturers have a clearly defined sales market, so it is extremely important to find regular buyers and conclude appropriate agreements with them (construction companies and shops, companies involved in the installation of engineering networks, etc.)
Among other directions in the production of building materials, fiberglass reinforcement also deserves attention, which have long become an economical replacement for metal reinforcement. will allow you to assess the prospects and profitability of this startup.
Registration of production of plastic pipes
When compiling business plan for the production of polymer pipes and structures, it is important not only to determine the legal status of their activities, but also to comply with a number of regulations.
Depending on the volume and scale of the planned enterprise, the organizational and legal form can be either an individual entrepreneur or a company of various types. In accordance with the chosen status, it will be necessary to decide on the taxation system.
In addition, the organization of the production of plastic pipes requires obtaining a number of permits from municipal authorities, the fire inspectorate, the gas service, SES, etc.
In accordance with the norms of specialized GOST, conditions for the storage of plastic products and their transportation should be created.
Investment calculation
Organization production of polymer pipes requires the entrepreneur to make fairly large investments, which must be detailed in business plan. The range of costs includes:
- Purchase of raw materials for production
- Equipment costs and depreciation
- Rent of premises for technological process and office
- Payment of state duties and taxes
- Advertising budget
- Communal payments
- Fare
Experts advise, based on the possibility of certain financial risks, to reserve capital as a "safety cushion".
Business example — project can determine only the approximate range of costs, it will be 50 - 150 million rubles. It is important to understand that, taking into account the individual characteristics of a particular enterprise, this amount will vary.
Thus, all calculations are directly related to the individual financial program of a single business, so it is difficult to accurately predict the amount of investment. However, Plan Pro is ready to help you with this. All you need to do is download ready business plan for the production of polymer pipes, where you will find a convenient calculation system with which you can adjust your budget and predict the amount of starting capital.
Required premises and equipment
When drawing up, it is necessary to determine the requirements for the premises and their functionality. Ideally, you will need a production, warehouse and office space to work with clients. When choosing both, and the other, and the third should be based on the requirements of the SES and other inspection bodies.
It is forbidden to place production and storage sites within the city, but the office can be located in the center. In addition, since your enterprise is associated with certain transport details, storage and production hangars should be equipped with convenient access.
Production of polymer pipes requires special equipment, the costs of which must be provided business plan. When choosing equipment and tools, one should proceed from the planned type of production. In its most general form, the set of basic equipment will be as follows:
- The extruder is the main machine for work (screwless, screw or combined)
- Materials and equipment for storage of finished products
In addition, for the normal functioning of the enterprise, you should take care of connecting the premises to the main engineering networks, a security system, and equip a living room for employees and an office.
Recruitment of workers for the production of plastic pipes
When compiled in business plan range of requirements for employees employed in production of polymer pipes, it is important to consider that special skills and professional education are not required here. And the number of employees will directly depend on the scale of production.
In addition, you will need a manager and an accountant to maintain documentation and work with clients, if possible, these two positions can be occupied by one person.
Estimated part of the project
Business plan organization production of polymer structures and pipes must form a competent settlement grid, since accounting for all financial movements is a necessary element of effective management.
When developing a financial model, it is necessary to allocate expenditure and revenue items in the budget. So the former will include the costs associated with the purchase of equipment, raw materials, rent, etc. It is possible to calculate income items only if the real indicators of a particular business are used.
Profitability of production
Production of polymer pipes- a business that requires a lot of money, but with the right construction business plan has a rather short payback period, on average 3-5 years.
The calculation of profitability in this case will be made taking into account the proceeds from the sale of finished products, which for the xxx period will amount to xxx thousand rubles. An approximate amount can be calculated based on the average prices for plastic pipes in Russia. indicators. Each of the parameters of the financial model can be changed manually.
The cash flow statement is the most important document of any business plan. It contains comprehensive information about the operating, investment and financial inflows and outflows of the company, and also allows you to evaluate the overall picture of the company's performance.
Download a ready-made business plan for the production of polymer pipes with financial calculations and an Excel financial model
Thus, we can confidently speak about the prospects of organizing the production of plastic structures and, in particular, pipes. High stable demand for such products, proper budget planning and identification of a reliable market will guarantee you a high income.
However, like any business, this area is associated with certain financial and legal risks. To protect your undertaking from them, you can download finished sample business plan for the production of polymer pipes. The financial structure, clarity and transparency of the calculations presented in the sample will help you adjust or formulate your own economic model. In addition, the Plan Pro company offers to create a turnkey business plan for you, taking into account the economic indicators of your particular production.
The production of plastic pipes in the context of expanding the range of their use, and, accordingly, an increase in demand is a profitable business. But it should be emphasized that a stable high income, uninterrupted employment can only be guaranteed by a well-designed business plan for the production of polymer pipes.
The products are lightweight, durable and high-strength PVC products that are not affected by corrosion and acidic environments. Differ in fire safety, environmental friendliness, are very simply and quickly mounted.
These pipes can be used almost everywhere: for sewage drainage, drinking water supply, in drainage and cable systems, etc.
Required Equipment
To organize the production of PVC pipes, the following minimum set of equipment is required:
- Bunker.
- extruder.
- Baths where the product is cooled and calibrated.
- Pulling device.
- Cutting mechanism (guillotine shears, disc cutters).
- Additional devices and accessories.
The cost of an extrusion line depends on its functionality and performance. For example, the same manufacturer has models for 1,430,000 rubles each (LPT 35 - 3/40) and 7,455,000 rubles each (LPT 125 - 160/450). The cost depends on the specific performance and degree of automation.
If we consider the issue of purchasing used equipment, then you can purchase a line for 500,000 rubles. However, such savings can lead to additional difficulties with repair and adjustment.
You can find a detailed description of the extrusion line in the section equipment for the production of PVC pipes.
An example of organizing a business for the production of PVC pipes.
Let us consider as an example the organization of production on the extrusion line LPT 63 20x110. Its purchase will cost 1,720,000 rubles
Delivery and commissioning will be from 3% to 5% of the cost of the line (from 50,000 rubles).
In our case, the equipment will be occupied exclusively with the manufacture of sewer PVC pipes 50x1.8mm (the weight of one meter is 0.6kg).
According to the specifications, the extruder output can reach 80 kg/h. This means that with the uninterrupted operation of the equipment, you can get 133 linear meters per hour (productivity / weight of the product). Thus, the monthly "efficiency" of the line at full load will be 95,760 running meters. Let's assume that the equipment works in two shifts with one day off. In this case, its productivity will be in the region of 51,100 linear meters / month. (i.e. 54% load)
To work in this mode, a minimum of 34 tons of raw materials (80 kg / h x 16 h x 26 days) per month is required. Let's assume that Chinese-made SG-5 PVC will be used, its average cost is 44 rubles / kg.
Thus, the cost of raw materials will be approximately 1,496,000 rubles per month.
Regarding personnel, we will proceed from the fact that two people work in each shift - an operator with an assistant. Their salary, of course, is determined on an individual basis. To begin with, let it be 15,000 rubles per person, only 60,000 rubles for four people per month.
If we take 45 rubles for one linear meter of finished products, then we get a gross income in the region of 2,300,000 rubles a month. In this case, the monthly profit will be 744,000 rubles (2,300,000 - 1,496,000 - 60,000) excluding rental costs, utility bills and other organizational expenses.
conclusions
To organize the production of PVC pipes with a capacity of 100 thousand linear meters per month, a starting capital of at least 4.5 million rubles is required. This includes the cost of the line (1,800,000 rubles plus delivery costs), its maintenance and staff training (from 50,000 rubles), the cost of raw materials (2,000,000 rubles), repair and preparation of the premises (500,000 rubles), other expenses (200,000 rubles).
Payback periods depend, first of all, on the degree of equipment utilization, so at 50% equipment utilization, the payback period will be 10-12 months.
