How to make and install swing garage doors with your own hands. How to weld a garage door from a profile pipe with your own hands Make an iron gate for a garage

For each owner of a summer house or a country cottage, sooner or later the question of buying a gate or making it yourself will become. Since the purchase is not the cheapest, a person who has some experience in welding can do without spending extra money, since it will not be a big problem for him to reliably weld the gate on his own.

The same goes for garage doors. Each motorist always takes care of protecting his car, so if the gate is made by hand, the owner will be confident in the reliability of the work carried out, and will also be able, with certain skills, to increase the level of security using some techniques to strengthen the structure.

Before starting to draw up a project and purchase materials, you need to decide on the type of gate that is most suitable for the house. There are several selection criteria that you should pay attention to:

The appearance of the fence;
Whether or not there is a car and a garage for it;
Your preference;
The purpose of the territory that is protected.

For example, installing a wrought iron gate would be appropriate if there are massive brick pillars (but keep in mind that forging is not a cheap pleasure). Although for such a case, swing or retractable ones are just as suitable. When the choice is made, it's time to learn how to properly weld the gate for the garage or home.

What materials are needed?

First you need to understand that it will not work to weld the gate without having any experience at all. You will need the ability to use a welding machine and apply high-quality seams to pipe joints. If this is not a problem, then you can proceed to the selection of the components of the structure from the profile. To acquire a gate and a gate, you will need the following materials:

profile pipes. They will be needed for the construction of pillars. Usually the size is 60x60 millimeters.
For wicket frames and gate leaves, pipes 40x20 mm are needed;
Steel 2 mm thick to muffle the ends;
For clamps, pipes and fittings are used;
Loops (ball), section 20 mm;
To fasten the skin to the frame, you will need rivets or self-tapping screws;
For a jumper, you need a corner of 40x40 mm;
And the deck itself.

How to choose a corrugated board for the gate?

In order to weld a gate from a professional pipe correctly, you need to responsibly approach each element of the structure, one of them is corrugated board. It is worth ordering a profiled sheet of such length that it is equal to the height of the wings and the future gate. Usually this does not affect the amount of money spent, and you do not have to cut the blanks yourself, which can violate the anti-corrosion coating of the material. Experienced experts advise using metal grades such as S-20 or NS-21.

If there is a desire to improve the quality of the gate, you can purchase a painted sheet, it will be more expensive, but the degree of its protection against corrosion will be higher. Since the total and useful width of the sheets will differ, when calculating their number, they take into account that they will overlap. Usually 1 part of the panel goes to the gate. And in order not to violate the edge protection, the entrance (more precisely, its width) must be equal to the width of the sheet. If this is the NS-20 brand, it will be equal to 1051 mm, and if it is S-20, then 1150 mm.

Selection of electrodes and pipes

To assemble a gate from a professional pipe with your own hands, you need to understand what to look for when choosing, most likely, you can choose it in the same place. The pipe must be taken with a thickness of at least 2 mm, it can be thicker, they will provide even greater stability and reliability, but it must be borne in mind that the thicker the pipe, the harder it is to burn through when welding.

The recommended length of pipes is 10 meters 60x60. With a gate height of 1.7-2 meters, they will become a support for the wings. And the length of the pipe is 40x20, it directly depends on the width and height of the gate. For a gate with a standard opening of 3 meters, you will need 17 meters of profile and for a gate with a width of 1 meter - 7 meters.

The electrodes are selected based on the thickness of the profile. ANO-21 electrodes perform well. If they have lain for a long time, they must be kept in the oven for 1 hour at a temperature of 350 degrees. With special experience, it is quite acceptable to use electrodes with a greater thickness up to 3 mm.

In addition, enhanced melting of the profile edges is formed due to the slots that are located at the junction between the edges of the adjacent blanks. In order for the pipes to be connected to fit snugly one to one, you need to carefully approach the accuracy of the layout in the design process. When a place is marked for future pipe cuts, lines are drawn on all edges so that when working with a grinder, drive the disk strictly along them. The thinner the circle, the more precise the cutting will be.

Connection of sash frames

To weld the sash frames better, it is better to do this using a horizontal and flat surface. If there is a special welding table, it is better to use it. The ends of the pipes are cut off from the outer contour of the frame at an angle of 45 degrees. Before welding the frame, you need to fold the pipes into a rectangle on a table or on a flat surface, measure the correct angles and check the evenness of the diagonals. First you need to make tacks, and then take measurements again. If irregularities are noticed, they are corrected with light tapping with a hammer, and then a complete connection has already taken place.

If the electrodes are 2 mm, work is carried out at 50-60 amperes. The electrode is led in its own direction, deviating from the vertical position by 10-15 degrees. The rod must be kept a few millimeters from the metal, depending on the required depth of the seam. After completing the work, you need to remove the scale and work out the sections with a grinder.

To make the structure more reliable, you need several crossbars in the center of the frame. Their length must be 40 mm less than the width of the gate. If a frame is designed with diagonal joints, the pipes must be cut at right angles. The posts must be the same height as the gate. The top and bottom of the profile, its ends, are removed by connecting metal caps. Now you can proceed to the installation of canopies, poles and other installation steps.

How to make a garage door

Before you weld garage doors, you need to decide on their type. Swing gates are considered the most used. They are most often made by hand. Less common is another type of gate, retractable. They will require additional space for a moving sash.

At first glance, the garage door seems simple, but not everyone can cope with such a design, especially since it requires the installation of elements that ensure the gate moves.

To make garage doors with your own hands, experts will advise you to make them hinged. In this case, it will not be difficult for a motorist to weld the gate to the garage on their own. It will turn out to design the entire process from A to Z, as well as keep financial costs under control.

Design

The very first stage of work on welding garage sliding gates will be drawing up a detailed drawing and taking measurements of the opening. All the necessary tools are also prepared, and the necessary materials and their quantity are selected. In order for the welding of the gate to be successful, it is important to responsibly approach the process already at the first calculations of the height of the leaves and their height.

Important! The permissible minimum distance on both sides from the machine to the frame must be at least 30 cm. And the standard size of the wings must be 5 meters.

It is also worth considering that the distance from the frame frame to the wall perpendicular should be 80 or more centimeters. The frame, as the main element of the gate, is advised to be made of steel materials. As for the hinges, it is better to take with reinforcement and an external opening. When the project is ready, all the materials are bought and the tools are assembled, it's time to think about welding.

Frame assembly

When the gate is welded, a metal corner is used. To fix the frame in the opening, reinforcement is needed. Usually it has an outer and an inner part. First of all, you need to take a grinder and cut the corner into the required parts. As a result, 4 equal segments with the width of the opening should come out and the remaining 4 are the same in height. Then they need to be laid out in a position ready for connection on a flat surface.

sashes

Now you can start assembling the frame under the sash. It is designed in such a way that it is slightly smaller than the leading frame and fits freely into the opening. After the finished structure is sheathed with sheet metal. The leaf material should be slightly visible at the top and bottom of the main frame. Now you can start welding the hinges, after which you can install the gate itself.

Installation of the gate should be carried out with maximum accuracy, taking into account all the rules. They are attached to the wall with reinforcement. It is pre-driven into their surface. If the gate is securely installed and checked for its ability to perform its functions, it's time to start installing locks and constipation, when all these steps are completed, the garage door welding is completed. Often they make it so that it is possible to close one of the wings from the inside. This will definitely come in handy in the future.

Conclusion

Before you make a garage door with your own hands, you need to understand that you can’t do without welding, so you will need some experience and skills. And if there are no skills, it is better to invite experienced welders who have extensive experience in this matter. But if the owner is familiar with welding and has previously dealt with similar structures, he can handle it on his own. At the same time get a good experience and save money.

Garage doors are essential for many reasons. The most obvious is an obstacle to the penetration of unauthorized persons. But the entrance to the garage also has other functions, it protects interior from wind, precipitation, isolates building from the environment.

The choice of car owners often stops at metal garage doors. This is due to their relatively low cost and ease of manufacture. Metal is much stronger than wood, so it provides reliable protection from thieves. Even if the garage is located on a site without constant protection, metal will still become a serious barrier to intruders.

Usually drawing for metal gates choose from a ready-made, standard version. There is no need to carry out calculations and draw up a diagram yourself. The vast majority of garages will fit standard drawings. When choosing, you should take into account the complexity of the metal structure, correlate it with your welding and installation skills.

A big mistake would be to choose too complex model that you can't make yourself. In addition, it is necessary to take into account practicality, GOST standards, the final appearance (whether it will suit or not).

Below is a drawing of a metal garage door (several options):

The most common materials for metal garage doors are - aluminum or Cink Steel. Reliable protection will be provided by steel with a thickness of 1.5-3 millimeters. The disadvantage of a metal gate will be big weight. This is especially true for models with a thickness of more than three millimeters.

Galvanized steel is different cheapness. Analogues made of aluminum will come out almost twice as expensive. Aluminum will be much lighter than steel sheet, but therein lies its weakness. It is easier to deform by brute force than steel.

In total, there are five main models of gates - sectional, retractable, lifting, rolling and swing. The most simple for self-installation are swing.

The main elements of this model are the frame, canvas and mounting loops. Manufacturers today offer ready-made kits, which save labor costs and reduce the level of required skills.

Iron gate to the garage a photo:

Manufacturing

Metal swing gates for the garage - the most accessible option. It also makes sense to include gate. It will allow you to pass into the garage without opening the sash. There should not be any particular difficulties with the gate. In the drawing, it will be limited by the frame and reinforced with additional beams.

The first step in making will be drawing development. As noted above, they usually take a standard scheme and supplement it at will, for example, with a gate. Metal swing gates will consist of three elements:

Sheet metal fabric. This element will be the heaviest in the design.
Frame. It is made from a rolling corner.
Fasteners. From the materials you will need steel corners 65 by 65 millimeters, galvanized steel / aluminum, profile.

After purchasing building materials, you can start manufacturing external and inner frame. From the corner cut blanks of the required size. The blanks are laid out on the ground in the form of a future frame. The shape is measured by level. Pay attention to absence irregularities and distortions. They have an extremely negative effect on the reliability of the structure and its durability.

To fix the blanks on the ground, you can use improvised materials. Make linings out of them and check the shape again for bumps.

How to weld a garage door?

After verification, proceed to welding. The quality of the welds will affect the strength of future gates, so the process must be taken seriously. Then comes the turn of the inner frame. It is made in the same way - blanks are laid out on the ground, checked and welded. Welded seams must be sanded grinder.

The next step is to work with sheathing. As in the case of the frame, there will be two elements - the right and left sash. The material, for example, galvanized steel, is cut based on the dimensions of the wings.

Trimming should take into account overlap. A sufficient overlap is 1-2 centimeters of the sheet. After that, the canvas begins to be attached to the frame.

First of all, the sheet must be welded in the corners and in the middle. Then they move to the bottom of the sheet and its perimeter. Dots left in the corners pruned.

Now you can proceed to the hinges and the lock. The lower parts of the hinges are welded to the frame. Upper on the outer sash. To strengthen the structure, use reinforcement or metal strips. You can install a pin stopper or a deadbolt on the gate. Solutions allow you to securely close the garage from within. The stopper is easy to make yourself from a piece of pipe.

After all the preparatory and welding work, the structure must be paint and install to the garage. To do this, first fasten the outer and inner frame, using metal plates. The plates are 4-5 centimeters thick. The mounting step is 50-60 centimeters. Then the gate is hung and insulated.

Coloring

Before the last step (installation), you should do painting garage door. The paint protects the metal from corrosion, gives a pleasant appearance. The coating leads to an increase in the durability of the door.

How to paint a garage door? First of all, you need to choose the right paint. Attention should be paid to adhesion level. It must match the metal from which the gate is made.

In addition, the content of chemicals that interact with the metal surface is unacceptable in the paint. Otherwise, it may start oxidative processes. The paint should also have good water repellency, as this is its first priority.

Best for coloring metal gate three types of paint are suitable - acrylic, organosilicon, alkyd. acrylic paint- the most modern solution. Meets all requirements, durable, but the downside is the high price. Silicone-organic coating will be durable, very resistant to sunlight.

The paint is well compatible with most metals. Alkyd paint has a high elasticity and sustainability to physical impact (for example, scratches).

What color to paint the garage door? Color paints it is desirable to select so that it is more or less combined with the surrounding color scheme. But there are no special regulations in this regard.

The most common colors are shades of green, blue, gray.

From tools you will need thinner, roller / brush, sandpaper, hard brush, primer and paint itself. After buying the paint and the missing tools, you can begin the preparatory work.

How to paint garage doors?

The first stage should clear surface from rust and traces of old paint (if any). The procedure can be performed using a hard, metal brush. Then the surface polished sandpaper. The surface becomes rough and can better accept the primer.

After that, they begin to apply primer. It will serve as the basis for the paint. The primer is applied in two or three layers. It is imperative to wait for the complete drying of one layer, only after that you can apply the next one.

The last step is directly painting. For application, a regular roller is often used. The paint is applied starting from the top edge. This technique will help prevent the appearance of smudges. The stripes should go "overlapping". It is recommended to paint with a margin, swiping along the border of the previous strip again.

Best to paint vertical lines, apply paint in two or three layers. Multi-layer painting will make the color saturated, prevent the appearance of missed areas.

Please note that painting work should be carried out at a mild temperature - from +10 to +25 degrees.

Conclusion

There is no need to independently carry out calculations, make drawings. There are many standard drawings, you can take one of them, slightly change the scheme to fit your needs. It is recommended to plan the presence of a gate in the gate. Swing iron gate for the garage consist of two frames, doors, hinges, a lock. You will also need paint and a set of tools.

After making the gate, you should deal with them painting. The most modern solution is acrylic coating. Silicone-organic and alkyd paints have proven themselves well. Particular attention needs to be paid adhesion level and water repellency. Sheets of metal are cleaned, primed and painted.

Useful video

How to weld a garage door from a profile pipe with your own hands? Watch the video:

To reliably protect the car from intruders, garage doors are made of metal. However, factory options are expensive, so it's cheaper to make them yourself if you have the skills to work with welding equipment. It is enough to have a clear idea of \u200b\u200bhow the gates to the garage are welded.

The choice of gate design depends on the availability of free space near the garage and its size. Based on these parameters, the optimal type is selected:

Retractable are shifted to the side, practical and convenient. However, when opening, a space equal in size to the width of the sash is required.
Roller shutters consist of plates that are retracted into a box mounted on the ceiling. Convenient, economical, but easily opened by intruders. Therefore, it is recommended to use them in protected areas.
At up-and-over doors, the leaf is lifted vertically by means of a lever-turn mechanism. Buy it in the store or make it yourself. Additional space inside and outside the garage for opening is not required, which is important for small yards.
Sectional structures consist of several parts that rise along the rails to the ceiling with the help of a spring device.
Swing gates have the simplest design, but you will need free space on the sides and in front of the garage.

Manufacturing methods

Depending on the capabilities and degree of readiness of the garage, there are 3 options for how to weld garage doors:

Gates are separately fully assembled before construction is completed. After delivery and installation in place, the construction of the front wall is completed.
If the construction is completed, the sashes are welded according to the size of the finished opening, brought, installed.
Installation is done on site.

The third option is preferable for beginners who do not have experience in welding gates with their own hands. They do not have to make numerous measurements with high accuracy, align the diagonals on the wings, or deliver a heavy structure to the installation site.

In order to avoid mistakes in the manufacture of gates that will have to be corrected, you need to prepare drawings of the main elements. They make it easier to determine the size, location of parts, the amount of material. When compiling, the following are taken into account:

Optimum sizes of shutters, lack of obstacles for free opening.
In order to properly weld the gate, the distance between the side of the car and the side wall is set at least 30 cm. If you plan to buy an iron horse with larger dimensions than the current one, the opening is made to grow.
Height not less than 2 m.
The optimal dimensions of the opening, depending on the dimensions of the car, are 2.4 × 2.1 or 5.4 × 2.4 m.
Reliable and durable will be the sheathing of the sashes made of galvanized steel sheet with a thickness of 2 - 5 mm.
As a constipation, you should not choose a padlock on external hinges, the use of armored linings is more reliable.

How to make a garage door with your own hands - a step by step process

Sometimes, due to lack of space, you have to choose roller shutter or sectional doors, which are difficult to manufacture. Therefore, it is better for a beginner to purchase a do-it-yourself garage door welding kit. Assembly is carried out in accordance with the attached instructions, which describe in detail the sequence of actions. If there is enough space, swing gates are selected.

Tools and materials

In the process of work, it is undesirable to be distracted by the search for components, so you should make a list of them in advance. To make a garage door from a profile pipe, you should stock up:

Building level.
Welding machine.
Roulette.
Square.
Bulgarian with a cutting and grinding wheel.
Steel angle for welding the supporting frame. Since she has to withstand a significant load, she will need a corner of at least the 75th.
For the manufacture of valves, profile pipes of the 25th size are used.
Hinges with bearings, preferably for indoor installation. They will provide ease of opening and will not freeze in the winter.
Material for sheathing sashes. Depending on the desire and possibilities, a galvanized steel or profile sheet, wood is selected. Wood retains heat better, but metal is more reliable.
The range of locking systems is extensive, so the choice is limited only by financial capabilities.

It is desirable to assemble the gate on. In its absence, a flat area is prepared with a channel laid on it. To prevent the gate from taking the form of a propeller, the horizontalness of the surface is checked by a level.

Carrier frame welding

When the materials and the place are prepared, they begin to weld the garage doors. It begins with the assembly of the outer and inner frame in the following sequence:

First, with the greatest possible accuracy, the dimensions of the height and width of the opening are measured.
According to the measurement results, blanks are cut from the corner.
The segments are placed on a table or platform. Horizontalness is checked with a level, and angles are checked with a square or measuring diagonals. Linings are used for leveling if necessary.
After welding the frame, the seams in the places where the wings fit are carefully cleaned flush so that there are no gaps when closing.
To increase the rigidity of the structure, levers are welded at the corners from the trimmings of the corner.
The prepared elements are connected with a tack in several places.
Then fitting is performed in place, inconsistencies are corrected by hammer blows, the joints are completely welded.
Using the same corner, the second frame is assembled in the same way.
On the slopes of the opening, both parts are fixed with metal pins 15 - 18 cm.
The protruding parts of the rods are scalded and cleaned flush with the surface.
To connect the frames, metal strips are used, welded every 50 - 60 cm.

Cooking gate leaves

The basis of the sashes is a frame assembled from profile pipes. When cutting blanks, it should be borne in mind that for free opening between it and the frame, you need to leave a gap of 1 - 2 cm. The pipes are laid out on a flat surface. After checking the corners and leveling horizontally, they are tacked. A fitting is done, in the absence of flaws, the second frame is welded. If both sashes are located in the frame as they should, the seams are completely welded.

To strengthen the structure, stiffeners are installed. Their number depends on the size and weight of the wings, but not less than two in the height of the frame. If, in addition to storing the car, a workshop is planned, it is recommended to make a gate in the garage door. Corners are used to frame it.

sheathing

Both the appearance and functionality of the gate depend on the quality of this operation. Therefore, the work must be done carefully in the following order:

First, a sheet of metal is cut out for the left sash of such a size that it overlaps the right side by 2 cm.
Then it is attached to the frame.
The sheet for the right side is cut out taking into account the overlap, so that 2 cm does not reach the side edge of the sash.
So that the sash does not lead, the skin is welded pointwise. When applying continuous seams, the frame pipes are attached to the channels with clamps. Welding is carried out alternately on both sides in sections of 10 cm.

Hinge welding

The bottom to the supporting frame, and the top to the sashes. To strengthen the fastening, curved metal strips (5 - 7 mm) are used. They are applied to the top of the hinges and the frame. The reliability of the hinges is increased with the help of internal inserts made of thin reinforcing bars. Welds are cleaned so that they do not interfere when closing.

Installation of locks and locks

Most often, padlocks or mortise locks are installed on the gate. However, they are unreliable as there are problems opening in winter. Therefore, constant lubrication and protection from moisture in the form of a visor is required. Models with cylinder mechanisms are especially susceptible to this disease. Experienced motorists recommend installing a lever lock. To increase security, the gates are locked from the inside with a deadbolt and pin stoppers. But then you need a gate in the sash or wall.

Gate painting

This operation is necessary to protect the metal from corrosion. The coverage is updated once every 2 years. The work is carried out in several stages:

After cleaning the surface, degreasing is carried out with any solvent.
Then a primer with an anti-corrosion function is applied.
To avoid streaks, it is better to apply the paint with a spray gun or roller.

We insulate the gate

To lay the insulation on the inside of the sashes, a wooden crate is attached, which is filled with polystyrene, mineral or glass wool. For regions with a temperate climate, a layer 5 cm thick is sufficient, for northern regions - 10 - 15 cm. When laying, you need to make sure that all gaps are filled. After laying, the insulation is closed with plywood or clapboard. Finally, the gaps between the frame and the slopes are sealed with mounting foam.

It will not work to make the gate in the garage alone, since the metal components weigh a lot. Therefore, you need to resolve the issue with an assistant in advance. But it is possible to equip swing gates with automatic opening and signaling alone, if there is knowledge and experience in this area.

Most men are crazy about their car and are ready to spend a lot of time in the garage. But in order to build a capital garage and finish it the way you want, you need to invest a lot of money. Fortunately, you can master the intricacies of self-manufacturing some elements of the structure, for example, garage doors.

About all the nuances associated with the manufacture, installation and care of them, and will be discussed in our article.

Kinds

The following garage door options are available:

swing;
sliding;
lifting and turning (folding);
lifting sectional (folding);
retractable;
rolled (roller or roller shutters).

Now we will consider in detail the design features of each type, the schemes of their functioning, advantages and disadvantages. We will also tell you about what material to choose in order to make garage doors on your own (wood, galvanized iron or corrugated board), how to strengthen the doors and how to paint them.

Design features

To make reliable and high-quality gates with your own hands, you need to take into account the main nuances of the structure of each of their types.

Swing

Swing garage doors are the most common option, known since ancient times for their reliability and convenience.

The design principle is extremely simple - swing gates consist of two wings, which are based on a metal frame. They can be wooden, iron, made of corrugated board. Closed on external and internal locks and bolts. For additional comfort, a gate can be cut in one of the doors.

Main advantages: cost-effectiveness, ease of manufacture, high degree of safety. Disadvantages: Requires space in front of garage to open fully.

Sliding

If a drive is connected to the swing gates, then they can be automated and turned into sliding ones.

Lifting and turning (folding)

A modern, neat and compact option, more suitable for insulated garages located on the territory of protected cooperatives. The basis of the structure is a door made of galvanized steel or aluminum, which rises and is fixed parallel to the floor using a hinged-lever drive, special guides and a latch.

Main advantages: space saving, ease of operation. Disadvantages: high cost, low level of protection, manufacturing complexity.

Lifting sectional (folding)

A very convenient type of gate, providing high tightness and not occupying a large space. The principle diagram is based on the refraction of a metal leaf, consisting of horizontal sections, in the process of opening and placing it under the ceiling.

The functioning of the mechanism is carried out by hinged loops connecting the segments, and rollers moving along the guide rails. Folding gates are distinguished by good sound insulation, since each section is reinforced with a seal.

Main advantages: versatility. Disadvantages: high price, low anti-burglary.

Rollback

Relatively inexpensive, effective and easy to use option. The design works on the principle of a sliding wardrobe and consists of one metal door moving along the garage wall using a system of guides and rollers. Sliding gates can be installed both outside and inside the garage.

Main advantages: budget, strength, durability. Disadvantages: the need for a garage with a wide facade.

Roll (roller)

A rare type of lightweight gate. Roller blinds are best used in protected cooperatives. By their mechanism of action, they resemble roller shutters and consist of aluminum plates that are assembled into a special block fixed at the top.

Main advantages: space saving, easy operation. Disadvantages: fragility and unreliability.

Having studied the design features of various types, we can conclude that it is easiest to manufacture and install swing garage doors. Their production does not require the construction of complex drawings, the presence of professional skills and the use of specialized tools.

And how to do it yourself, read below.

Manufacturing

Unhindered installation and easy operation of the gate directly depend on the strict adherence to manufacturing technology. We present to your attention a universal step-by-step guide to the production of swing gates for the garage.

Purchase of necessary materials and tools

For work we need:

roulette;
square;
level (both construction and hydraulic can be used);
Bulgarian;
welding machine.

In the course of work will be used:

corners for assembling the mounting frame (it is better to give preference to corners made of steel 65x65 or 40x40 mm);
sheathing for sashes (most often used wood, corrugated board or solid metal sheet);
a set of external and internal locks (latches or bolts at your discretion);
profile (for example, 60x30 mm in size);
hinged iron hinges for fastening doors.

Measuring the opening and creating a drawing

To make a reliable and neat gate without gaps and all sorts of irregularities, you need to carefully approach the measurement of the opening and the subsequent transfer of the data obtained to the drawing.

Garage opening measurement algorithm:

We measure the width. As a rule, this indicator varies from 3 to 5 meters, depending on the dimensions of the vehicle. Ideally, the distance from the machine to the frame frame should not be less than 30 cm on both sides.
We measure the height. This size is also removed taking into account the parameters of the car.

We transfer the received figures to paper and indicate the materials. The drawing can be arbitrary, the main thing is its accuracy.

fixing frame

Swing gates consist of 3 basic elements: a frame frame (battens), doors (leaves) and hinges.

First of all, you need to prepare the parts and weld the crate, following the technological order:

We take the prepared corner and cut it into several equal parts. The first half should be proportional to the width of the garage door, the second to match their height.
We lay out the resulting segments on a flat surface at right angles, carefully checking the degrees with a tape measure-gon.
Now we need to weld the crate from finished parts.

sash frame

Work at this stage should be carried out with special attention, because the tightness of the gate and the convenience of their operation depend on it.

The manufacture of the door frame includes the following points:

We take a cut of a profile pipe and divide it into 4 pieces with a length that differs from the height of the crate by 20 mm, and another 4, the size of which is calculated by the formula: crate width / 2 - 35 mm. All these calculations are made in order to ensure the ease of entry of future doors into the opening.
We lay out the parts on a smooth straight surface at 90 degree angles, checking them with a square.
We weld the segments together and get the finished frame.

sheathing

Sheathing is also one of the most important stages of work, since the appearance and functionality of the structure depends on the literacy and clarity of its implementation. How to sheathe doors correctly?

Here is a detailed guide for you:

We take pre-purchased material. For example, a solid sheet of iron.
Cut it to size. Moreover, the lining of the left sash should overlap the right sash by 2 cm.
We weld the canvases to the frame, first in the center and along the edges, in order to fix them, and then around the entire perimeter.

Hinge installation

Before starting work, we purchased hinged iron hinges for fastening doors. Now is the time to install them.

This is very easy to do:

First you need to weld the lower hinge element to the frame frame, and the upper one to the outside of the sash.
We strengthen the connection by applying a bent metal strip to the top of the loop and weld a reinforcing insert to the inside.

Constipation and stopper

Choosing and properly installing a secure lock ensures the safety of your car. Therefore, it is necessary to approach this stage with all responsibility.

From the outside, garages are usually closed with a mortise or padlock, and from the inside - with a pin stopper.

Installing a mortise lock is not difficult, but how to mount the stopper, we will consider in more detail:

First, we drive a piece of pipe into the ground - the movable part of the stopper will enter it.
As a moving part, we use a reinforcing pin. It must be passed through the hinge of the gate leaf.
In order for the design to function successfully, it is necessary to constantly monitor the cleanliness of the pipe.

Painting

Before the final installation of garage doors, the leaves must be painted in order to protect the metal from corrosion and improve the overall aesthetic qualities. After a preliminary primer, frost-resistant paint for metal or enamel is applied to the door in 2-3 layers.

Warming

At the end of the gate manufacturing process, it is necessary to carry out their internal insulation, otherwise at least 50 percent of the heat will leave the room. And, you see, warm garages are much more comfortable. Styrofoam, polystyrene foam or glass wool is usually used for insulation. The heat-insulating material is attached to the inside of the sashes and closed on top with clapboard or wooden planks.

So, we examined in detail the main stages of the independent manufacture of swing garage doors. It remains to figure out the issues of their installation: how to raise the frame, hang the doors, fix the structure and install a drive for its automation.

Mounting

After you have completed the manufacture of all the elements of the gate structure, you can proceed with their installation.

The installation algorithm is also quite simple:

First you need to install frame frames. They are attached to the slopes of the garage opening using long metal pins (15-20 cm).
We cut off the excess pins protruding from the outside, grind it and mask it with paint so that in the future they do not interfere with closing the doors.
Now you need to connect the inner and outer crates with iron jumper plates.
It remains to hang the sashes on the hinges and evaluate the finished work.

For greater ease of use, swing gates can be equipped with a special drive powered by electricity - this will make them automatic. The scheme of operation of such a device is based on the use of guides from the profile, set in motion by an electric motor.

Folding and rising rolling shutters can also be mounted independently if there are ready-made opening-closing mechanisms (sashes, sliding parts, slats, rollers and latches) that are sold in hardware stores. You only need to make a frame and assemble the structure, in accordance with the attached instructions, and also seal it.

You don't even need a frame to install sliding gates. All that is needed is to make a profiled sheet and seal a large sash. If desired, you can cut a gate in it. Installation is reduced to the location of the hardware parts according to the instructions.

To make everything work out as best as possible, we will take into account the opinion of professionals:

Do not limit yourself to reading a couple of articles with a guide to making your own garage doors. Now on the Internet there are a lot of detailed video tutorials and reviews on this topic.
When choosing materials for work, give preference to lighter and more modern ones. Then the further operation of the finished structure will not be difficult and will not require effort.

A garage is a building that receives special attention, especially in terms of burglary resistance. And such an element as a gate should have twice the strength and reliability, and of course, an attractive appearance. Traditionally, garage doors are a two-leaf hinged structure hung on a box. Making them with your own hands is not a problem if you have the skills to work with simple plumbing tools and a welding machine. This will be discussed in the article: options for swing gates, manufacturing technology and the nuances of the installation process.

Types of garage doors

In addition to the fact that swing garage doors are traditional and very reliable, they have other advantages.

The cost of construction is cheaper than all other models.
The swing modification can be insulated using various heat-insulating materials.
Can be installed in limited space.
They can open outside or inside the garage, depending on the requirements of the owner.
Possibility of installation of the electric motor for automatic opening.

The only big drawback is that free space is required to open the doors of the structure. This is sometimes problematic in winter when snow piles up in front of the garage. Therefore, you have to wave a shovel.

Minus swing gates - in front of them you have to clear the area from snow

In addition to swing gates, other varieties are also installed in garages.

folding

This is a sectional type of gate, the elements of which are installed vertically and connected to each other in a hinged way. The extreme sections are attached, like the swing ones, to the box with loops. Additional fastening - on the top or bottom rail. Sections are made from different materials, most often from aluminum alloys or wood.

Design advantages:

unusual appearance,
ease of opening and closing
do not take up much space when open
sections can be individually changed, repaired,
low price.

Cons: rapid wear and low protective functions.

Folding gate

lifting and turning

Purely constructively, this is a one-piece shield that covers the entire entrance opening. To open, the gate is raised and rotated 90° so that it is at the top in a horizontal plane. For this, a system of levers, a gearbox and an electric motor are used.

Model pluses:

high reliability,
when open, the gate does not take up any space,
are insulated,
amenable to automation.

high precision installation is required,
the gate remains in the opening, reducing its height by 20-30 cm,
it is not recommended to use them intensively.

Overhead gate

Lifting sectional

This is a construction of several sections arranged horizontally and interconnected by special loops. With the help of a lifting mechanism located on the ceiling, the gates are lifted along the guide profiles and positioned horizontally along the ceiling. Sections are mainly made of sandwich panels.

Model pluses:

versatility in terms of opening dimensions,
saving free space when opening,
good resistance to deformation and mechanical stress,
full automation,
presentable appearance,
high heat and sound insulation qualities,
long term operation.

high price,
constant maintenance is required: lubrication of hinges and guides, checking electrics and automation,
low burglary resistance.

Overhead sectional doors

Rolled

These garage doors got their name from the way they open. Purely constructively, these are several strips (lamellas) assembled into one canvas, which is twisted into a roll. Therefore, in addition to the leaf, the structure of the gate includes two guides that hold the structure in the opening, a shaft on which the lamellas are wound, and an electric drive.

Advantages:

compactness,
acceptable price,
ease of installation,
long term service
presentable appearance,
possibility of automation.

almost zero burglary resistance,
there is no way to conduct insulation, because there are always gaps between the lamellas,
do not work well at low temperatures.

roller shutters

Rollback

In this design, there is one sash, which rests on a guide profile located on top, and rests against the rail from below. The device is opened by rolling to the side along the wall.

The advantages include:

functionality does not depend on snowdrifts,
does not take up space when opened,
high burglary resistance,
possibility of automation.

rapid wear of rollers,
the width of the wall along which the gate moves must be greater than the width of the sash.

Sliding gates

Do-it-yourself manufacturing technology for swing garage doors

So, swing gates for a garage are two leaves (often the same in width), which are hung on a U-shaped box through hinges. Therefore, when the task is set - to make a gate of this type, then several questions are solved:

sash manufacturing,
manufacture of a box (frame),
installation of the last
installation of shutters on the frame.

Before you start making swing gates, you need to decide on their size.

garage door dimensions

There are no strict size requirements. The main thing is that the car can freely enter the garage without hitting the gate. And this allows you to make any opening, the width and height of which is 30 cm more than the dimensions of the car on each side. But this is inconvenient, especially for novice drivers.

height for cars - 2.0-2.2 m, for minibuses - 2.5 m;
the optimal width is 2.5-3 m, the maximum is 5 m.

Standard swing gate sizes

Preparation for the manufacture of the gate

Required tools:

welding machine and electrodes;
grinder with cutting and grinding disc;
tape measure, ruler and marker (chalk);
level and angle.

Required materials. The outer side of the gate is a sheet steel sheet with a thickness of 3-4 mm or corrugated board with a thickness of at least 1.2 mm. If the first material is used in the design, then the entire connection process is carried out by electric welding. If the second, then fastening the corrugated board to the frame can be carried out with metal screws.

As a material for assembling the frame, you can use either a 63x63 mm corner or a 40x40 mm profiled pipe with a thickness of 2-3 mm. The second option is cheaper and easier to use.

Drawing of swing gates for a garage from a profile pipe

And the last element is the hinges, which are made of a steel bar with a diameter of at least 25 mm. There should be at least four loops, two for each leaf.

Now, as for the U-shaped box. It consists of two racks and a crossbar (crossbar). The former can be made from a 63x63 corner or a round pipe with a diameter of 80-100 mm, or a profiled pipe with a cross section of at least 80x60 mm. Crossbar from the same materials. If it is planned to build a two-story garage, then it is better to use channel No. 12 as a crossbar.

Assembly drawing of the gate

Manufacturing of sash frames

The first stage is cutting eight pieces of material prepared for frame assembly. Four of them should be equal to the height of the gate minus 1-2 cm, four to the width of the leaves, that is, half the width of the gate structure minus 2-3 cm. For example, if the total width of the gate is 3 m, then it is necessary to cut four elements by 1, 48 m

Setting the frame on blocks in a horizontal plane

An important point - the assembly of frames should be carried out on a horizontal plane. It is not necessary that it be a flat area, any type of stand is suitable, the upper ends of which are set in the same horizontal plane. To do this, you can use bricks or blocks. They are installed in the corners of a rectangle, the length of which is equal to the height of the leaf, the width is equal to the width of the gate section. Respectively cut segments are laid on them, and then they are checked with a level whether they lie on the horizon. Deviations are leveled by lining under blocks of thin boards, pebbles or sheet metal.

The laid segments are fixed to each other by spot welding with precise alignment of adjacent elements to each other at 90 °. For this, a building corner is used. This is an important point that determines the exact dimensions of the future gate structure, which will fit exactly into the box without distortions and large gaps.

Diagram of stiffeners

Two frames are formed, now it is necessary to increase the rigidity of the structure by installing additional elements: horizontal or vertical. If the gate is large, then both are used. Sometimes they are supplemented with oblique elements. As a material, a corner or a smaller profile pipe is used. For example, if the frames were assembled from a 40x40 mm pipe, then 40x20 mm can be used for reinforcement. Additional elements are evenly distributed relative to each other.

After assembling the frames, it is necessary to weld the joints on both sides and grind them from scale and metal smudges.

The rigidity of the frame structure is determined by additional elements installed vertically and horizontally

Connection of frame and steel sheet

From a sheet of iron for each sash, you need to cut a rectangular segment. There are certain requirements for their sizes:

the length of the segments should be 3-4 cm more than the height of the gate opening;
one of the rectangles in width should be 2 cm less than the width of the frame, and the second one should be larger by the same size.

For example, if the width of the wings is 1.5 m, the height is 2.5 m, then one sheet will be 1.52x2.54 in size, the other 1.48x2.54 mm.

Now, in height, two sheets are stacked on the frames so that their edges protrude beyond the frame structure by 2 cm on each side. The protrusions of the sheets will close the gap between the doors and the box. As for the width, from the side of the hinges, the sheets are laid flush with the profile pipe. In one sash, the sheet will protrude from the opposite side by 2 cm, in the other, on the contrary, its edge will not reach the edge of the frame. This is done so that when the gate is closed, the protruding leaf closes the gap between the leaves.

Attention! Sheets are welded to the frame pointwise from the edge to the center. After that, welding is carried out in small segments within 3-4 cm in increments of 10-15 cm.

The sheet is fastened to the frame with short seams.

Swing gate box assembly

The dimensions of the box are determined by the dimensions of the opening. At the same time, half a meter is added to the length of the support posts, with which the structure will be recessed into the prepared pits, followed by concreting.

The box is assembled using the same technology as the sash frames, with installation on bricks or blocks. The dimensions of the box along the inner contour in width are slightly larger than the total width of the valves. The difference is 2-3 cm. In height, the difference can be significant - up to 5-6 cm. Although optimally - 3-4 cm.

Swing gate box

Hinge installation

To do this, the sashes are laid on a U-shaped box with an exact location in a plane with the formation of gaps between all elements. Assembled hinges are applied at the place of their required location and welded: their lower parts to the box posts, the upper ones to the sash frame.

To strengthen the fasteners, metal strips or fittings can be additionally welded to the hinges.

Correct and high-quality welding with a loop

Swing gate installation

Ideally, the gate box should be mounted during the construction of the garage, when the walls are already half raised from bricks or blocks. But regardless of this, the installation is carried out according to the same technology.

Pits are dug under the racks with a depth of 0.5 m.
One or two crossbars made of reinforcement or a corner 10-20 cm long are welded to the lower edges of the racks, the purpose of which is to perform the functions of retaining elements in concrete.

Preparation of the rack before concreting the pit

From the bottom of the supports, metal plates are welded in the form of a penny to rest on the ground.
The half-meter ends of the racks are treated with a waterproofing compound, for example, with hot bitumen or covered with roofing material.
The box is being installed in the pits with precise alignment in the opening, for which the building level is used.
Racks are welded to embedded parts that are installed during the laying of the wall. Reinforcement with a diameter of 12-16 mm and a length of 50 cm is often used as mortgages. The laying step is every 6-8 rows.
Concrete is mixed at the rate of cement-sand-crushed stone in a ratio of 1:2:2, if the grade of cement is M400.
Pouring concrete into pits with a rammer. This is done not only in order to compact the concrete solution, but also in order to squeeze out of it the air that got there during the kneading process. Air pores are a decrease in the strength of concrete.
You can hang the sashes on the box after the concrete has set and dried.

How to make a gate with a gate?

The process of assembling a swing gate with a door is exactly the same. Just four elements are inserted into one of the wings, forming an opening for the door. Vertical are installed in full height, horizontal between them in the form of crossbars. The design of the doorway is assembled at the stage of manufacturing the frame for the sash.

Location of the door in the gate with standard dimensions

The door itself is made in exactly the same way as the gate sections, with the assembly of the frame and the installation of a metal sheet. The complexity of the manufacturing process of the sash itself, in which the door is installed, lies in the fact that the doorway remains an uncovered sheet of metal, and the remaining planes must be closed with them. All of them will not be equal to each other, so each section must be accurately measured, transferred to the sheet and cut out. After that, each cut piece is transferred to the frame with spot welding around the perimeter. In this case, the stacked sections of sheets must be joined on additional profiles that create rigidity of the frame structure.

Drawing of a garage swing gate with a gate

The size of the gate is selected taking into account the convenient passage through it, as well as the dimensions of the gate leaf. For example, if the leaf width is 1.5 m, then the width of the gate should not exceed 1 m. As for the height, the height of the gate and the location of the door itself relative to the lower elements of the gate frame are also taken into account. At the same time, the maximum location height is 40 cm. The very same door height is within 1.8-2.1 m.

Welded gate for garage doors

Swing gate options

Video - how to make a garage door with your own hands

Conclusion

With the seeming simplicity of the assembly process, it should be noted that the manufacture of swing garage doors requires attention from the manufacturer, the ability to accurately carry out all measurements and calculations. In this case, do not let go of the measuring instruments. A slight deviation in shape or size may cause the sashes to simply not fit into the frame. You will have to make adjustments in place, which will affect the evenness of the elements.