Rolled thermal insulation Energoflex for pipes technical specifications. Energoflex insulation: characteristics, advantages, use. Energoflex Black Star Split

Thermal insulation is necessary in all cases where it is necessary to protect pipes from a decrease in ambient temperature. In areas with a predominantly cold climate, insulation of open sections of the pipeline is a necessary condition for their long-term uninterrupted operation. In air conditioning systems, on the contrary, it is necessary to minimize the heating of air and fluid. The insulation for pipes "Energoflex" will perfectly cope with these tasks.

Insulation features

Thermal insulation for pipes "Energoflex" is a flexible thermal insulator that can be used to insulate not only pipelines, but also various surfaces.

Tubes "Energoflex" by extrusion followed by foaming with butane-propane are made from high-pressure polyethylene (LDPE). The technological scheme of production determines the appearance of the finished product: it is an elastic tube with many air-filled pores. It is precisely due to the presence of micropores that the insulation of Energoflex pipelines has excellent heat-insulating properties.

Thermal insulation "Energoflex" is produced in the form of:

  1. hollow tubes put on top of the pipes. The diameter of the products is in the range of 18-160 mm. Depending on whether a new pipeline is being installed or an existing one is being insulated, Energoflex insulation for pipes can be put on in its entirety or cut along and glued along the seam after installation.
  2. Rolls– foiled or without foil. Such a heat insulator can both cover floors and wrap complex or hard-to-reach heating or water supply systems.
  3. Sheets. Flexible thermal insulator plates are used to ensure the operation of fittings or pipeline sections with very large pipe sections.
  4. Plates. Products are used for thermal insulation of floors and large areas of communications. Energoflex boards can only consist of foamed polyethylene or include a layer of foil (read also: “How to choose insulation for pipes made of foamed polyethylene - characteristics of the insulating material”). In the latter case, in addition to maintaining heat, water-repellent properties of the material are provided.

It produces Energoflex and self-adhesive tape for joining and final sealing of insulating materials.

Of course, the entire range of products offered by the company has quality certificates and meets safety requirements. Today, Energoflex pipe insulation is the best choice for home and industrial use.

Properties of heaters "Energoflex"

The properties of high-density polyethylene foam make it possible to use the products in almost any conditions, except for being under direct sunlight.

Technical characteristics of the insulation for pipes "Energoflex":

  • high quality organic thermal insulation - indicators in the region of 0.038-0.039 W / (m s);
  • range of permissible temperatures confirmed by certification – from -60°С to +90°С;
  • resistance to chemicals of almost any nature - high-pressure polyethylene does not react with alkalis, acids, saline solutions and oils, protecting pipes from corrosion;
  • good water-repellent properties - absorbs no more than 3.5% of the volume of moisture;
  • service life with proper installation and use - up to 25 years;
  • an impressive size range of pipe products and an unlimited scope of Energoflex rolls.

Among the shortcomings of the heater can be noted:

  • instability to direct solar radiation;
  • low mechanical resistance - up to 0.3 MPa;
  • the upper temperature limit - +100°C - limits the scope of products.

Insulation installation

Due to the flexibility and low weight of the material, the installation of insulation is quick and without much physical effort. The only limitation is that the work must be done at a positive air temperature so that the glue does not harden.

The order of installation of thermal insulation:

  1. Clean and degrease the surfaces of the pipeline on which it is planned to place the insulation.
  2. Carefully lay the thermal insulator, leaving no bare sections of the pipe.
  3. First, bent sections and fittings should be isolated, then straight sections of the pipeline.
  4. To connect the parts, a special glue is applied to the surface.
  5. The assembled thermal insulation should dry out within a day, after which the system is ready for operation.

If everything is done carefully and in accordance with the instructions, thermal insulation will last a long time, preventing unnecessary heat transfer and protecting pipes from corrosion.

Energoflex: insulation for pipes, technical characteristics of thermal insulation, insulation tube for pipelines


Energoflex: insulation for pipes, technical characteristics of thermal insulation, insulation tube for pipelines

Overview of thermal insulation Energoflex for pipes

Thermal insulation, as well as the installation of a shell for thermal insulation of pipes, is a necessary measure for the normal operation of the pipeline, which ensures the protection of pipes from freezing under the influence of negative temperatures in winter, and from loss of coolant temperature as a result of heat exchange with the environment in the rest of the year.

Thermal insulation for pipes Energoflex

This article will consider one of the best materials for thermal insulation of pipes - Energoflex. You will find out what strengths and weaknesses this material has, as well as get acquainted with the types of insulation, and their technical characteristics.

1 Advantages and disadvantages

Energoflex polyethylene foam has all the strengths and weaknesses of this material. First of all, it is necessary to highlight the complete resistance of the insulation to the liquid, which has a positive effect on the durability of the pipes, since they receive reliable protection against corrosion due to moisture.

This advantage is explained by the fact that tubular thermal insulation from Energoflex, like polyurethane insulation, has a structure of many closed cells that do not let water or steam through.

When completely immersed in liquid for 24 hours, the insulation absorbs no more than 0.5 of its volume of water, and then only cells on the outer surface of the material absorb liquid, which were cut when cutting sheets of foamed polyethylene when creating insulation sleeves.

The advantages of this material also include low thermal conductivity, which is 0.032 W / mk, which is comparable to more expensive mineral wool, which is considered one of the best existing heat insulators.

According to the flammability class, Energoflex belongs to the G2 group - normally combustible materials, the operating temperature range of the material is from -40 to +90 degrees. The ignition temperature of the material is 306 degrees.

The manufacturer adds special additives to the composition of polyethylene, thanks to which the Energoflex insulation has the ability to freeze-out, in the absence of direct exposure to fire.

Tubular thermal insulation Energoflex, like thermal insulation K-Flex for pipes, is sufficiently elastic, which allows it to take its original shape after any deformation, and guarantees maximum ease of installation on pipes of any shape.

Pipes insulated with Energoflex

Among the other advantages of Energoflex, the following factors can be distinguished:

  • Resistance to chemically aggressive environments, which makes it possible to insulate underground sewer pipes that are constantly in contact with groundwater;
  • High strength characteristics that guarantee a long service life of the insulation - from 20 to 25 years, during which the material does not rot and does not lose its thermal insulation properties;
  • Environmentally friendly as a heater for pipes made of foamed polyethylene - when working with Energoflex, there is no need to use any protective equipment, since foamed polyethylene does not have any negative effect on the human body.

1.1 Energoflex Super

The most versatile option from the entire line of heaters for pipes Energoflex. Thermal insulation Energoflex Super is produced in several versions - sleeves, 1 or 2 meters long (the diameter of the sleeves varies from 15 to 42 mm, while the thickness of the material is 9 mm) and in sheet form.

Sheet Energoflex is used for thermal insulation of industrial pipelines or large-diameter pipes, to which it is attached with staples or adhesive tape.

Insulation Energoflex Super

Specifications Energoflex Super:

  • Thermal conductivity coefficient according to GOST 7076 - 0.039 W / mk;
  • Moisture absorption per 1 m² with full immersion for 25 hours - 0.095 kg;
  • The density of the material is 25 kg / m³ as for the insulation of water pipes in the ground;
  • Combustibility class - G1 (low combustible materials).

Energoflex Super is chemically resistant to cement mortar, concrete, lime and gypsum mixture. The temperature range of operation of the heater is from -40 to +95 degrees.

1.2 Energoflex Super Protect

The functional purpose of thermal insulation Energoflex Super Protect is the protection of hot water pipes and heating pipes located inside floors, walls, and floors. Also, this insulation is often used to protect pipelines laid underground.

Energoflex Protect is a ten-meter tubes of red or blue color. Foamed polyethylene, which performs a heat-insulating function, is covered with a monolithic polymer composition that is resistant to mechanical stress and chemical environments.

Energoflex Protect does not have a mounting cut, therefore, its installation must be carried out at the stage of pipe laying.

Technical characteristics of Energoflex Protect are almost like thermal insulation of heating pipelines:

  • Temperature range - from -50 to +150 degrees;
  • Thermal conductivity coefficient - 0.035 W / mk;
  • Vapor diffusion resistance index - 3000 µ;
  • Resistance to tension at break - 0.25 MPa;
  • Combustibility class - G1 (moderately combustible material).

Pipes of thermal insulation Protect can have a diameter of 15, 18, 22, 28 and 35 mm.

Body insulation Energoflex Super Protect

1.3 Energoflex Black Star

Pipe thermal insulation of the Energoflex Black Star series is a heater designed specifically for installation on copper pipes in ventilation systems.

This material has an increased resistance to vapor diffusion and improved hygroscopic properties, which guarantees effective protection of pipes from corrosion under the influence of condensate, which constantly appears on the surface of pipes in air conditioning systems.

An important advantage of Black Star insulation is ease of installation - the material has a smooth inner surface, as a result of which there is no need for additional use of talc, which is often used to mount similar heaters on copper pipes.

The manufacturer has provided a wide dimensional grid of Black Star thermal insulation, so you can easily find suitable thermal insulation for pipes of air conditioning systems of any size.

Specifications Energoflex Black Star:

  • Thermal conductivity coefficient - 0.038 W / mk;
  • Material density - 0.25 kg / m³;
  • Temperature regime: from -40 to +95 as in thermal insulation of the pipeline with Thermaflex (it is possible to increase the temperature to +100, but not more than 6 hours);
  • Combustibility class - G2 (normally combustible material).

Energoflex Black Star for copper pipes

1.4 Energoflex Black Star Split

Energoflex Black Star Split differs from the standard Black Star in that this material is intended for thermal insulation of air conditioning pipes located outside buildings.

This feature requires increased strength characteristics from the insulation, both in terms of resistance to mechanical stress and atmospheric influences.

To obtain the above properties, the manufacturer uses a special polymer coating that is applied over polyethylene foam. This coating guarantees effective protection not only against physical damage, but also against UV radiation.

Moreover, the polymer layer reduces the flammability of the insulation - Black Star Split belongs to class G1 (low combustible materials).

In terms of technical characteristics, this insulation is completely similar to Black Star thermal insulation.

1.5 Energoflex Brek Star Duct and Duct AL

Energoflex heaters from the Dact line are intended for thermal insulation of ventilation ducts, air ducts and similar large-diameter pipes.

Roll insulation Energoflex Dakt

Dakt heaters are produced in the form of rolls with a width of 120 centimeters. The length of the rolls can be 5, 7, 10, 20, and 30 linear meters.

Black Star Duct has a self-adhesive surface, which makes the installation of insulation on air ducts of any shape extremely simple and fast. The coefficient of adhesion of the self-adhesive layer to metal surfaces is 600 g/cm - not every material has such characteristics.

In addition to thermal insulation properties, Black Star Duct has the ability to reduce noise, thanks to which the material is able to drown out the rumble of air transported through the ventilation system.

A feature of the Energoflex Dact AL insulation is the presence of an aluminum layer that performs a shielding effect.

The ability of the insulation to reflect heat guarantees the most effective thermal insulation of air ducts even under the most severe working conditions - these materials perform well even at the lowest possible temperatures, down to -40 degrees.

Thermal insulation (insulation) Energoflex for pipes


Thermal insulation Energoflex for pipes - overview, specifications. Features of the use of thermal insulation Energoflex for pipes.

Insulation for pipes of a new generation Energoflex: characteristics and benefits

The technology of installation of pipeline systems transporting various liquids has always taken into account the harsh conditions of most regions of Russia. These engineering networks have always been insulated. In the not so distant past, glass wool and its modifications were the main material designed to prevent freezing of pipes.

And in our time there is a tendency to use this insulation during the laying of heating systems, hot and cold water supply, sewerage.

This happens, in all likelihood, from a lack of information among the persons making such a decision, because there is no economic benefit from the use of mineral and other wool due to its hygroscopicity. Therefore, it is worth paying attention to modern heat-insulating materials, one of which is energy flex for pipes.

Energoflex is extremely flexible and strong

What is energy flex insulation?

Energoflex is a new generation insulation. It is specially designed for laying sewerage, hot water, heating systems and is designed to protect them from temperature extremes and freezing.

Its base is polyethylene foam. In the process of manufacturing this material, a propane-butane mixture is fed into it under pressure.

E This allows you to get a high-quality heat insulator with a porous structure at the output.

Energoflex is sold in special packages that are convenient for transportation.

Energoflex: technical specifications

  • Resistant to mechanical damage and deformation;
  • Temperature range of use from -40*С to +95*С;
  • Flammability group G2 (moderate combustibility);
  • Water vapor diffusion resistance - more than 3000;
  • Light weight and flexibility provide maximum ease of installation;
  • It has an increased resistance to heat transfer, which entails lower costs for the installation and operation of pipelines;
  • Resistant to aggressive environments;
  • Absolutely non-hygroscopic;
  • Possesses the increased durability;
  • Durable, not prone to decay. Service life 20-25 years;
  • Effectively reduces structure-borne noise;
  • It is an environmentally friendly material. When working with it does not require personal protective equipment.

How energyflex thermal insulation is applied

This material is resistant to aggressive media such as cement, lime, concrete. This makes it possible to use Energoflex in a wide range of construction and installation works.

Do you want your home to retain heat better? See our article on how to properly insulate walls.

It is designed to protect equipment from condensation, which makes it possible to prevent the development of corrosion. When laying the heat insulator, it is not recommended to stretch it, the seams should be glued with special self-adhesive tapes. To seal the joints there is a special glue. It is fixed on pipes with Energoflex plastic clamps.

Energoflex can be of various diameters and thicknesses

Insulation for pipes Energoflex

Insulation for pipes Energoflex is pipes 1 and 2 m long, intended for operation both indoors and outdoors. Wall thickness: 6, 9, 13, 20 mm. They are stacked in rolls with a total length of tubes of 10, 14, 20 and 30 m. Operating temperature range: -40*С to +70*С. Outdoor use requires complete protection from direct sunlight.

Energoflex super

Energoflex super is available in several versions. Release form: sheets 10, 13 and 20 mm thick. and tubes 1 and 2 m long. with a technological notch. The material is highly resistant to chemicals.

Do you think that balcony insulation is an expensive process? In order not to think in vain, find out how much it costs to insulate a balcony.

Sheet is designed to insulate pipes of large diameter, is an effective vapor and moisture insulator. Meets all standards of sanitary and environmental safety. Sheet Energoflex Super is recommended to be used as the second and subsequent layers when installing multilayer thermal insulation.

Tubes of 1 m length can be from 15 to 42 mm in diameter. with a wall thickness of 9 mm. Each tube has a sticker on which a barcode is applied and the size of the material is indicated.

The Energoflex tube, 2 m long, is designed for heat and noise insulation of internal engineering systems. Differ in the increased durability, moisture resistance, protect from condensate, corrosion, freezing.

Energoflex Super Protect is equipped with an additional coating that significantly increases its technical characteristics.

Energoflex Super Protect

Designed to protect pipes in heating and hot water systems, which are laid in building envelopes, floors and walls. Release form: 10 meter tubes with a polymer coating of blue and red, laid in bays.

Material feature: no technical notch. Warranty period of service is 25 years. Flammability class G1 (slightly combustible).

The polymer coating increases the strength of the heat insulator by 50% and acts as a compensator for thermal expansion of pipes.

Energoflex Black Star

Specially designed for insulating copper piping in air conditioning systems. It has excellent vapor and waterproofing properties. Provides protection against condensation and corrosion.

They have a smooth inner surface, due to which there is no need to use talc when putting on the tubes.

Special sizes have been developed for all types of copper pipes in air conditioning systems. Ideal for insulating cold surfaces.

Energoflex Black Star Split is designed specifically for the insulation of air conditioning units

Energoflex Black Star Split

It is used for thermal protection of pipes of air conditioning systems located in the open air.

It is produced in the form of two-meter silver-colored tubes with a polymer coating applied to them, securely welded to the surface of the heat-insulating layer.

Differs in high resistance to aggressive influence of environment, an ultraviolet, water vapor.

Belongs to the group of low combustible materials (G1). Warranty period of service is 16 years.

Energoflex Black Star Dakt and Black Star Dakt Al

This is a rolled black self-adhesive material designed for heat and sound insulation of pipes in climate technology and air vent systems.

The Duct AL marking indicates that on one side of the insulation there is a coating of polished aluminum foil. Release form - a roll 1.2 m wide, resembling a plastic bag.

Energoflex TP will help you quickly and efficiently insulate underfloor heating and make them even more comfortable

Energoflex Super TP

Designed for thermal insulation of underfloor heating. Feature of the material: covered with a film highly resistant to chemical attack, has one-sided foiling. Resistant to aggressive environments, prevents overheating of concrete.

Additional materials required for the installation of heat insulators:

Plastic clip. Designed for connecting longitudinal seams (technological cuts) after the insulation is put on the pipes.

Gray laminated self-adhesive tape. Size 48/50 mm.

Red and blue reinforced self-adhesive tapes. Size 48//25 mm.

Aluminum self-adhesive tape. Size 50/50 mm.

The materials of the same manufacturing company are best suited for energy flex

The first and most important condition for high-quality and safe installation is the performance of work only on non-operating equipment and non-functioning pipelines.

Their operation is allowed to begin no earlier than one day after the installation of Energoflex thermal insulation is completed.

It is installed on a welded pipeline only after the pipe section has cooled.

All work is carried out at a temperature not lower than 5*C. At a lower value, self-adhesive materials are not able to provide high-quality sealing.

Glue is used to connect the joints. It is applied in an even layer on both glued surfaces and aged for 3-5 minutes.

Trademark Energoflex is the development of a young and ambitious Russian company ROLS ISOMARKET. It is one of the few who work according to international standards and the only one that manufactures products not according to industry specifications, but according to the company's own strict standard. Thanks to this, the reference quality of the produced materials is ensured.

The company is constantly looking for solutions to improve them. This allows you to be sure that Enegoflex brand products are beneficial from any point of view: cost, durability, ease and speed of installation, reliability of thermal insulation and other properties.

Energoflex insulation for pipes: types and features of the material, installation tips


Energoflex for pipes is a modern heat-insulating material produced by the Russian company ROLS ISOMARKET. When buying a heat insulator, it is important to correctly

The most versatile option from the entire line of heaters for pipes Energoflex. Thermal insulation Energoflex Super is produced in several versions - sleeves, 1 or 2 meters long (the diameter of the sleeves varies from 15 to 42 mm, while the thickness of the material is 9 mm) and in sheet form.

Sheet Energoflex is used for thermal insulation of industrial pipelines or large-diameter pipes, to which it is attached with staples or adhesive tape.

Specifications Energoflex Super:

  • Thermal conductivity coefficient according to GOST 7076 - 0.039 W / mk;
  • Moisture absorption per 1 m² with full immersion for 25 hours - 0.095 kg;
  • Material density - 25 kg / m³ as in;
  • Combustibility class - G1 (low combustible materials).

Energoflex Super is chemically resistant to cement mortar, concrete, lime and gypsum mixture. The temperature range of operation of the heater is from -40 to +95 degrees.

1.2 Energoflex Super Protect

The functional purpose of thermal insulation Energoflex Super Protect is the protection of hot water pipes and heating pipes located inside floors, walls, and floors. Also, this insulation is often used to protect pipelines laid underground.

Energoflex Protect is a ten-meter tubes of red or blue color. Foamed polyethylene, which performs a heat-insulating function, is covered with a monolithic polymer composition that is resistant to mechanical stress and chemical environments.

Energoflex Protect does not have a mounting cut, therefore, its installation must be carried out at the stage of pipe laying.

Technical characteristics Energoflex Protect almost like:

  • Temperature range - from -50 to +150 degrees;
  • Thermal conductivity coefficient - 0.035 W / mk;
  • Vapor diffusion resistance index - 3000 µ;
  • Resistance to tension at break - 0.25 MPa;
  • Combustibility class - G1 (moderately combustible material).

Pipes of thermal insulation Protect can have a diameter of 15, 18, 22, 28 and 35 mm.

1.3 Energoflex Black Star

Pipe thermal insulation of the Energoflex Black Star series is a heater designed specifically for installation on copper pipes in ventilation systems.

This material has an increased resistance to vapor diffusion and improved hygroscopic properties, which guarantees effective protection of pipes from corrosion under the influence of condensate, which constantly appears on the surface of pipes in air conditioning systems.

An important advantage of Black Star insulation is ease of installation - the material has a smooth inner surface, as a result of which there is no need for additional use of talc, which is often used to mount similar heaters on copper pipes.

The manufacturer has provided a wide dimensional grid of Black Star thermal insulation, so you can easily find suitable thermal insulation for pipes of air conditioning systems of any size.

Specifications Energoflex Black Star:

  • Thermal conductivity coefficient - 0.038 W / mk;
  • Material density - 0.25 kg / m³;
  • Temperature regime: from -40 to +95 as in (it is possible to increase the temperature to +100, but not more than 6 hours);
  • Combustibility class - G2 (normally combustible material).

1.4 Energoflex Black Star Split

Energoflex Black Star Split differs from the standard Black Star in that this material is intended for thermal insulation of air conditioning pipes located outside buildings.

This feature requires increased strength characteristics from the insulation, both in terms of resistance to mechanical stress and atmospheric influences.

To obtain the above properties, the manufacturer uses a special polymer coating that is applied over polyethylene foam. This coating guarantees effective protection not only against physical damage, but also against UV radiation.

Moreover, the polymer layer reduces the flammability of the insulation - Black Star Split belongs to class G1 (low combustible materials).

In terms of technical characteristics, this insulation is completely similar to Black Star thermal insulation.

1.5 Energoflex Brek Star Duct and Duct AL

Energoflex heaters from the Dact line are intended for thermal insulation of ventilation ducts, air ducts and similar large-diameter pipes.

Dakt heaters are produced in the form of rolls with a width of 120 centimeters. The length of the rolls can be 5, 7, 10, 20, and 30 linear meters.

Black Star Duct has a self-adhesive surface, which makes the installation of insulation on air ducts of any shape extremely simple and fast. The coefficient of adhesion of the self-adhesive layer to metal surfaces is 600 g/cm - not every material has such characteristics.

In addition to thermal insulation properties, Black Star Duct has the ability to reduce noise, thanks to which the material is able to drown out the rumble of air transported through the ventilation system.

A feature of the Energoflex Dact AL insulation is the presence of an aluminum layer that performs a shielding effect.

The ability of the insulation to reflect heat guarantees the most effective thermal insulation of air ducts even under the most severe working conditions - these materials perform well even at the lowest possible temperatures, down to -40 degrees.

1.6 Features of thermal insulation Energoflex (video)

Tubes made of polyethylene foam with a closed cell structure Energoflex Super (Energoflex Super) are ideal for heat and noise insulation of internal engineering systems. The material of the products is resistant to aggressive environments, has increased strength, moisture resistance and durability. Flexible heat-insulating tubes are easy to install, effectively reduce heat losses and structural noise, protect the equipment surface from condensation and corrosion, and prevent the coolant from freezing for a specified time. Environmentally friendly material, safe to use, does not require personal protective equipment.

Specifications

Purpose

Thermal conductivity, GOST 7076

-40 to +95

Flammability group G1

Density, kg/m³

Silver

Tube range

Insulation thickness

outer Ø, mm

outer Ø, mm

outer Ø, mm

Thermal insulation Energoflex Super SK in tubes

Energoflex Super SK polyethylene foam tubes with a closed cell structure are a variety of Energoflex Super tubes and are distinguished by the presence of a longitudinal section, on both sides of which an adhesive layer is preliminarily applied. This allows you to significantly simplify and speed up the installation of thermal insulation structures, as well as reduce glue consumption. The use of self-adhesive tubes makes it possible even for non-professional insulators to perform accurate and high-quality installation.

Specifications

Thermal insulation Energoflex Super

Purpose

heating, water supply, sanitary systems

Thermal conductivity, GOST 7076

λ20 = 0.039; λ 30 = 0.041; λ40 = 0.043

Operating temperature range, °C

-40 to +95

Water vapor diffusion resistance factor, µ

Water absorption, kg / m 2, GOST R EN 1609

Resistant to aggressive building materials

Resistant to cement, concrete, gypsum, lime

Toxicity and environmental safety

Does not contain CFCs

Fire characteristics, GOST 30244

Flammability group G1

Density, kg/m³

Silver

Tube range

Insulation is installed on the pipe

Heat-insulating tubes 2 meters long

Insulation thickness

outer Ø, mm

outer Ø, mm

outer Ø, mm


Thermal insulation Energoflex Super in rolls

Sheet heat-insulating material with a closed cell structure Energoflex Super is an effective solution for insulating large-diameter pipes, fittings and containers for various purposes. Possessing all the advantages of Energoflex polyethylene foam materials - low thermal conductivity, high moisture and vapor resistance, flexibility and surface strength - Energoflex Super rolls are distinguished by high energy efficiency, installation manufacturability, durability, sanitary and environmental safety.

Specifications

Thermal insulation Energoflex Super

Purpose

heating, water supply, sanitary systems

Thermal conductivity coefficient, GOST 7076

λ20 = 0.039; λ 30 = 0.041; λ40 = 0.043

Operating temperature range, °C

-40 to +95

Water vapor diffusion resistance factor, µ

Water absorption, kg / m 2, GOST R EN 1609

Resistant to aggressive building materials

Resistant to cement, concrete, gypsum, lime

Toxicity and environmental safety

Does not contain CFCs

Fire characteristics, GOST 30244

Flammability group G1

Density, kg/m³

Silver

Range

Sheets in rolls - Energoflex Super

size designation

quantity per roll

Thermal insulation Energoflex Super Protect in tubes

Energoflex Super Protect tubes are designed specifically for insulating heating and water supply pipes laid in floor and wall structures. Insulation has increased resistance to mechanical damage and aggressive building materials. The polymer coating increases the strength of the pipes by 50%, thereby making the insulation a reliable protection for the pipes, and an elastic layer of polyethylene foam helps to compensate for the thermal expansion of the pipes. Advanced technology of simultaneous extrusion of polyethylene foam tube and polymer film ensures reliable welding of thermal insulation and coating.

Specifications

Thermal insulation Energoflex Super

Purpose

heating, water supply, sanitary systems

Thermal conductivity, GOST 7076

λ20 = 0.039; λ 30 = 0.041; λ40 = 0.043

Operating temperature range, °C

-40 to +95

Water vapor diffusion resistance factor, µ

Water absorption, kg / m 2, GOST R EN 1609

Resistant to aggressive building materials

Resistant to cement, concrete, gypsum, lime

Toxicity and environmental safety

Does not contain CFCs

Fire characteristics, GOST 30244

Flammability group G1

Density, kg/m³

Insulation is installed on the pipe

Tubes in bays of 10 meters

Insulation thickness 4 mm

outer Ø, mm

outer Ø, mm

outer Ø, mm

internal Ø, mm

Color blue

Color red


Accessories for thermal insulation Energoflex, Henkel


Contact adhesive Energoflex Extra

Energoflex Extra contact adhesive is used for joining insulation seams

Approximate consumption of 1 liter of glue:

Tubes 6 mm thick

240-300 linear meters

Tubes 9 mm thick

160-200 linear meters

Tubes 13 mm thick

110-140 linear meters

Tubes 20 mm thick

70-90 linear meters

Rolls and plates

Package:

Metal cans with a volume of 0.45 l, 0.9 l, 2.8 l

Storage temperature:

From + 10 to + 40°C

Application temperature:

From + 10 to + 40°C

Energy-saving technologies have become the guiding star of the 21st century. People are learning not just to waste the natural resources of the planet uncontrollably, but to use them wisely. Various heaters and insulation schemes are used both in industry and at the household level. Thermal insulation of equipment and various units is a technological necessity. Piping insulation is laid to maintain the temperature of the coolant - whether it be superheated steam or coolants.

Types of insulating materials for pipelines

Insulating material is used to maintain the required temperature of the coolant. It is used for thermal insulation:

  • air ducts of ventilation systems;
  • freezer pipes;
  • sewer pipes;
  • pipelines of hot and cold water supply;
  • central heating pipelines.

Various materials are used for thermal insulation of pipelines: stone wool, polyurethane foam, expanded polystyrene, penoizol, foamed polyethylene. Due to the ease of installation and affordability, the latter, in turn, occupies up to 90% of the market in domestic use.

Products ROLS ISOMARKET

ROLS ISOMARKET produces thermal insulation under several brands: Energoflex® (ENERGOFLEKS), Energofloor® (Energoflor), Energopack® (Energopack). The company's plant is equipped with equipment from KraussMaffei Berstorff GmbH, one of the leading manufacturers of extrusion equipment for polymers.

Thermal insulation is available in the form of flexible tubes, mats and sheets.

The material has great elasticity, high resistance to aggressive environments. Carries out additional protection of metal pipes against corrosion, protects pipelines during installation and operation.

The company produces more than a hundred standard sizes of insulating pipes and about two dozen standard sizes of sheet and roll material. A system of branded accessories has also been developed for ease of installation.

ENERGOFLEX - Russian product

In September 2000, the first plant in Russia for the production of technological insulation from foamed polyethylene was launched. Production is a joint project of STROYCOM and LIT Information Technology Plant. The company's products have received the necessary quality certificates from Gosstroy of Russia and ISO international quality certificates. Produced brands have excellent performance properties that are not inferior to foreign counterparts, meet the requirements of fire and hygienic safety. Thermal insulation material is produced from high pressure polyethylene (LDPE). The structure of the material has a closed cell structure, which makes the material an excellent heat insulator. The material has low thermal conductivity and good resistance to moisture penetration, effectively reduces structure-borne noise, and is not subject to decay. When working with it, there is no need to use personal protective equipment. It is widely used for insulation of heating, ventilation systems, water supply and air conditioning systems. It is a prime example of good quality at an affordable price.

Technical characteristics of ENERGOFLEX thermal insulation

The technical characteristics of thermal insulation depend on the type of insulation material. Let's consider each in detail.

Pipe insulation

ENERGOFLEX pipe insulation is available in three colors: gray, red and blue, for ease of identification of pipelines during installation. The thermal conductivity of lambda insulation at an ambient temperature of +20°C is 0.036 W/m°C. Thermal insulation has a wide operating temperature range of the coolant from -40°С to +100°С. Fire characteristics comply with GOST 30244-94 “Construction materials. Test methods for combustibility” Refers to the group of burning materials G1.

ENERGOFLEX is an environmentally friendly and safe material, does not contain chlorofluorocarbons and freon. The material density is 25kg/m3±5kg.

Roll and board insulation

Rolled insulating material is produced with a thickness of 3-20mm. Thermal conductivity l - 0.036-0.038 W / m ° C. Material density 20÷30kg. Adhesion of the adhesive layer to the metal surface is at least 300g/cm2. Belongs to the flammability group G1. The operating temperature of the thermal insulation is -40+80°C.

The modulus of elasticity under a load of up to 2 kPa is 0.39 MPa, under a load of 5 kPa - 0.77 MPa. The tensile strength in the longitudinal direction is 0.2 MPa, in the transverse direction - 0.1 MPa.

Relative compression under load up to 2 kPa is - 0.09 MPa, at a load of 5 kPa - 0.2 MPa.

The water absorption of the material by volume is not more than 2%. ENERGOFLEX is also a good sound insulator. Percentage of noise absorption at frequencies 200-1250 Hz. is 25-55%, at frequencies of 1600-3600Hz - 30-60%.

Preparation of installation of thermal insulation ENERGOFLEX

Thermal insulation is designed for outdoor and indoor operation at ambient temperature from -40°С to +70°С and relative humidity up to 100%. The manufacturer does not recommend using thermal insulation in direct sunlight. When working with insulation, use only high-quality materials, accessories, fixtures and tools.

The surface of the thermal insulation must be solid, rough, without recesses, dents and holes. If there is dirt on the thermal insulation, it must be removed with a cleaner before installation.

The surface of the pipelines must be free from contamination, oil stains and rust. Clean contaminated surfaces with ENERGOFLEX cleaner or other cleaning agent. When installing thermal insulation on the air ducts of ventilation and air conditioning systems, they must first be coated with an anti-corrosion coating. When installing thermal insulation in two or more layers, installation must be carried out with a seam offset.

Thermal insulation of pipelines and equipment should be carried out in the off state. You can continue to operate the system no earlier than 24 hours after installation.

When insulating pipes outdoors, it is necessary to choose insulation with a coating material in accordance with SNiP 2.04.14-88.

During installation, it is forbidden to stretch the thermal insulation in the longitudinal or transverse direction. It is recommended to squeeze it slightly.

Tools and fixtures

For the installation of thermal insulation, special tools and fixtures will be required.

  • miter box ENERGOFLEKS - for setting the angles of rotation of pipes and for cutting corner wedges;
  • knife with a long blade (~300mm) - for cutting rolled material and large diameter pipes;
  • short knife (~70mm) - for pipes of small diameter;
  • brush - for applying adhesive;
  • ring punches - for making holes in insulation;
  • construction line;
  • roulette;
  • smooth spatula - for applying glue;
  • pen or pencil.

Insulation bonding ENERGOFLEX

Before applying the ENERGOFLEX adhesive composition, it must be thoroughly mixed. It is recommended to use glue in a container of 0.5 liters. The adhesive is applied in a thin layer on both surfaces to be glued. To connect surfaces in five minutes after drawing glue. If the glue on the surface is dry, it is applied again. The use of glue is recommended at an ambient temperature of at least +17°C, optimally - +20°C. If the adhesive has thickened, it can be diluted with ENERGOFLEX solvent.

Installation of thermal insulation ENERGOFLEX

When installing thermal insulation pipes, various methods of work are used.

If the pipes need to be welded, the thermal insulation must be moved from the welding point by 250-300 mm and welding should be carried out. Glue the ends of the thermal insulation.

Longitudinal cutting method. Thermal insulation is mounted on already installed piping systems. The thermal insulation tube must be cut with a knife with a short blade along the axis, mounted on the pipeline. Glue the incision and additionally strengthen it with a clamp, glue the ends of the tubes together.

Roll installation. Thermal insulation of pipes with a diameter of more than 160 mm is carried out with rolled material. This method of installation is also used for mounting several layers of thermal insulation. To do this, measure the required circumference, cut off the section required in length and width from the roll and mount it.

Wedge cutting method. It is necessary to use this method on pipelines with a diameter of up to 90 mm. In the insulation tube, using a miter box, wedges are cut from the inside at an angle of 22 ° or 45 °, depending on the angle of rotation. The distance between adjacent wedges is 5-10 mm. All cuts are glued and fastened with a clamp.

Angle cutting. The method is used to obtain right angles of rotation. The subsequent operations are similar to the previous methods.

Diameter marking.

To do this, cut out two half-sectors ABCD, which are glued along the line L, the thermal insulation is installed on the pipe and the inner corner is glued. The rest is cut perpendicular to the pipe.

From the whole variety of insulating materials for pipelines, you can easily choose the one that you will need in this particular case. The use of thermal insulation will save money, maintain the required temperature of the coolant or prevent the liquids in the pipeline from freezing, and prevent the appearance of condensate.

Insulation of engineering systems passing outside heated structures is one of the most important points in the issue of housing construction. The harsh conditions of most regions of Russia require mandatory insulation of such pipes. More recently, glass wool or materials based on its modifications have been used for these purposes. However, with the advent of modern thermal insulation materials, the solution to the issue of insulation of communications has become much more effective. It is especially worth noting that one of the leading brands of these products has become domestic - energoflex thermal insulation from Rols Isomarket. Its strong point is the production of insulation for pipelines based on foamed polyethylene.

This is no doubt true. Flexible pipe thermal insulation Energoflex is designed specifically for the insulation of hot and cold water supply systems, sewerage, air conditioning, ventilation and others. This technical insulation provides effective protection against temperature extremes, freezing of pipes, moisture condensation, while reducing structural vibrations.

The basis of such insulation is polyethylene foam, which is mixed under pressure with a propane-butane mixture. The result is a material with a porous structure, and with closed pores filled with air. Its technical characteristics allow you to protect communications reliably and for a long time.

What are the advantages of such isolation

This insulation has a number of characteristics that put it among the best materials:

  • lightness and plasticity;
  • resistance to deformation and mechanical damage;
  • moderate flammability (combustibility group G2);
  • temperature mode of use - from - 40 to = 95 degrees;
  • reduction of structural noise;
  • resistance to aggressive media such as lime, concrete, cement, stone, gypsum;
  • increased strength;
  • zero hygroscopicity (does not absorb moisture);
  • decay resistance;
  • durability;
  • ease of installation: the presence of longitudinal cuts (often with a self-adhesive layer) makes installation quick and convenient.

Among other things, Energoflex is an environmentally friendly material. When working with it, the use of personal protective equipment is not required. All this gives ample opportunities for the use of this insulation during installation work.

However, he has one negative characteristic: he is sensitive to sunlight. Like any polyethylene, Energoflex is afraid of ultraviolet radiation. Therefore, for outdoor use, the manufacturer produces a type of thermal insulation with a special layer of polymer protection.

What is this insulation used for?

Of course, the purpose of any isolation is to protect. Modern materials produced from foamed polyethylene protect pipes from many harmful factors:

  • heat loss of external heating pipes;
  • corrosion of metal structures;
  • freezing, and as a result - gusts of water pipes in winter;
  • overheating of ventilation systems.

This thermal insulation is produced in the form of pipes, plates, sheets and rolls of various thicknesses and diameters, which facilitates the choice of modification for each specific case.

Wide range - for different purposes

In addition to the basic modification, the range of pipe heaters from this manufacturer includes many other subspecies with excellent technical characteristics, designed for various purposes. Among them:

Energoflex Super SK. Hollow pipes made of foamed polyethylene, in the design of which there is an adhesive seam, which greatly simplifies and speeds up installation work.

Energoflex Super Protect. Sheet rolled polyethylene foam insulation is used to insulate various structures, including shut-off valves and large diameter pipes. It is produced with an external protective polymer coating of special strength. It is mainly intended for insulating heating and water supply pipes passing inside walls and floors.

Energoflex Super Al. Rolled heat-insulating foil material for protection of heating, water supply, ventilation and air conditioning systems. The reflective layer of aluminum foil provides a high coefficient of heat reflection (about 90%).

Energoflex Super TP. Designed primarily for use in the installation of underfloor heating systems. A protective polymer coating provides strength and chemical resistance to mounting compounds, and a layer of aluminum foil - uniform heat distribution.

Energoflex Black Star. This flexible tube is used for thermal insulation of copper pipes used in air conditioning systems. It does not have a notch in the design, but it is put on copper tubes quite easily.

Energoflex Black Star Split. The purpose of these pipes is similar, but this modification is equipped with a durable protective polymer layer that is resistant to sunlight, which allows it to be used even outdoors.

Energoflex Black Star Duct. This type of polyethylene foam isolate has a self-adhesive layer at the base. It is mainly used in air conditioning and ventilation systems, for pipes of large diameter. Its technical characteristics make it possible to significantly reduce noise and structural vibrations.

These heaters a few years ago could be called a real technical breakthrough. They are made of modern materials, are environmentally friendly, easy to install and reliable in operation, have a set of properties that correspond to the field of use, and are able to satisfy almost any consumer demand.

With the help of polyethylene heat insulators of the Energoflex line, any communications can be protected from various harmful effects: from sewerage and ventilation to water supply and heating. And, in addition, where necessary, noise, vibration, and the impact of aggressive conditions will be reduced. Which, ultimately, will ensure a long service life of all communications at home, and make the living of its owners comfortable and cozy.